Operations Manager -Stage Blow PET Molding

Operations Manager 2-Stage Blow PET Molding Position Summary

The Operations Manager 2-Stage Blow PET Molding oversees all production activities related to stretch blow molding operations for PET containers. This role is responsible for managing the day‑to‑day operations of the blow molding area, ensuring safety, quality, efficiency, and on‑time delivery in line with customer and business expectations. The successful candidate is a hands‑on, pragmatic leader who thrives in a high‑volume manufacturing environment and is committed to continuous improvement.

Operational Management

• Lead and manage all aspects of 2‑stage blow molding operations (preform handling, reheating, stretch blow molding, product ejection).
• Schedule and coordinate production to meet customer demand, quality standards, and cost targets.
• Ensure efficient use of materials, machines, and labor across shifts.
• Monitor cycle times, reject rates, and machine downtime to drive OEE (Overall Equipment Effectiveness).

Leadership & Team Development

• Supervise and develop a team of machine operators, technicians, and shift leads.
• Foster a culture of accountability, safety, and performance.
• Provide training on best practices, troubleshooting, and machine optimization.

Maintenance & Technical Support

• Partner with maintenance and engineering to ensure machines are operating at peak condition.
• Support changeovers and mold setups, including adjustments of process parameters (heat settings, air pressure, stretch rod timing).
• Lead root cause analysis and corrective actions for production issues and customer complaints.

Quality & Compliance

• Ensure adherence to company and customer quality standards (visual, dimensional, and functional checks).
• Conduct audits and collaborate with the Quality team to maintain GMP, ISO, and/or other relevant certifications.
• Drive 5S and cleanroom practices where applicable.

Reporting & KPIs

• Track and report on key metrics including productivity, scrap rate, downtime, and safety incidents.
• Support cost control through material yield optimization and waste reduction.

• Strong understanding of PET resin behavior, preform handling, and blow mold tooling.
• Ability to read technical drawings and production schedules.
• Hands‑on mechanical aptitude; able to troubleshoot process and equipment issues.
• Strong organizational and leadership skills with the ability to coach and motivate teams.
• Working knowledge of lean manufacturing, 5S, Six Sigma is a plus.
• Proficient in Microsoft Office and production reporting systems (ERP/MES).

• Associate or bachelor’s degree in engineering, manufacturing, or a related field preferred. Equivalent experience accepted.
• Minimum 5 years in PET blow molding, specifically 2‑stage stretch blow molding (preferably with Sidel, Krones, Nissei, or similar equipment).
• 2+ years in a production leadership role.