Quality Engineer III

Essential Duties and Responsibilities Quality Engineering & Continuous Improvement

• Lead root cause investigations and implementation of corrective and preventive actions (CAPA) using methodologies such as 8D, DMAIC, and structured problem solving.
• Analyze quality data to identify trends, defects, process variation, and opportunities for improvement.
• Apply statistical tools including SPC, Cp/Cpk studies, hypothesis testing, control charts, and capability analysis to drive data-based decision making.
• Develop and maintain process control plans, inspection methods, testing procedures, and quality documentation.
• Lead Process Failure Mode and Effects Analysis (PFMEA) activities to identify risks and establish effective controls.
• Conduct Measurement System Analysis (MSA) and Gage R&R studies to ensure measurement system effectiveness.
• Design and execute Design of Experiments (DOE) to optimize manufacturing processes and improve product performance.
• Troubleshoot production-related quality issues and partner with operations to implement sustainable solutions.
• Support Material Review Board (MRB) activities, defect analysis, and disposition processes.
• Prepare reports and presentations summarizing quality performance, trends, and improvement initiatives.
• Lead and support Six Sigma and continuous improvement projects focused on reducing waste, variation, and cost.

• Serve as the primary quality interface for assigned suppliers.
• Monitor supplier quality performance, delivery metrics, and corrective action effectiveness.
• Lead supplier root cause investigations and corrective action activities through Supplier Corrective Action Requests (SCARs).
• Conduct supplier audits, assessments, and process evaluations to ensure compliance with quality requirements.
• Support supplier development initiatives to improve quality, reliability, and manufacturing capability.
• Lead Production Part Approval Process (PPAP) activities for new components and supplier changes.
• Review and approve First Article Inspections (FAI), validation data, and supplier qualification documentation.
• Evaluate and approve supplier-requested process, material, or design changes.
• Analyze warranty, field, and supplier performance data to identify systemic issues and improvement opportunities.
• Collaborate with Purchasing, Engineering, and Operations to ensure supplier quality requirements are effectively communicated and implemented.

• Maintain and improve the Quality Management System in accordance with ISO 9001 requirements.
• Support internal and external audits, certification activities, and customer audits.
• Conduct internal process and system audits to verify compliance with company procedures and quality standards.
• Develop, revise, and maintain quality policies, procedures, work instructions, and documentation.
• Ensure compliance with applicable customer, regulatory, and industry requirements.
• Track and drive closure of audit findings, corrective actions, and continuous improvement opportunities.
• Assist in identifying and implementing changes required by evolving customer, regulatory, or ISO requirements.

• Provide technical leadership and mentorship to quality inspectors, technicians, and junior engineers.
• Partner with Production, Engineering, Supply Chain, and Operations teams to improve product and process performance.
• Facilitate cross-functional problem-solving teams focused on quality improvement initiatives.
• Communicate quality metrics, project status, risks, and recommendations to leadership.
• Support new product introductions, process transfers, and manufacturing readiness activities.

• Bachelor's degree in Engineering or related technical field.
• Minimum of 5 years of quality engineering experience in a manufacturing environment.
• Strong knowledge of quality systems, statistical analysis, and continuous improvement methodologies.
• Experience with:
  • Root Cause Analysis
  • Corrective and Preventive Actions (CAPA)
  • SPC and Capability Analysis (Cp/Cpk)
  • PFMEA and Control Plans
  • PPAP and Supplier Quality Management
  • MSA and Gage R&R
  • 8D Problem Solving
  • Certified ISO 9001 Lead Auditor Quality Management Systems
• Experience conducting ISO 9001:2015 internal audits and supporting external audits.
• Proficiency in data analysis and statistical tools.
• Strong communication, project management, and cross-functional collaboration skills.

• ASQ Certified Quality Engineer (CQE), Certified Manager of Quality/Organizational Excellence (CMQ/OE), or equivalent certification.
• Lean Six Sigma Green Belt or Black Belt certification.
• Certified ISO 9001:2015 supplier audits and supplier development initiatives.
• Experience with DOE, ANOVA, and advanced statistical methods.
• Knowledge of ISO 14001 Environmental Management Systems.

This is a salaried exempt role. The starting salary range for this role and market is between $91,000 - $120,000 annually. Employees in this role are also eligible for an annual bonus in…