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Quality Engineer; Cut & Sew; Marine Components

Job in Knoxville, Knox County, Tennessee, 37955, USA
Listing for: Malibu Boats
Full Time position
Listed on 2026-10-01
Job specializations:
  • Quality Assurance - QA/QC
    Quality Engineering, Production QC/QA, Quality Control - QC Analysts/Managers
Salary/Wage Range or Industry Benchmark: 80000 - 110000 USD Yearly USD 80000.00 110000.00 YEAR
Job Description & How to Apply Below
Position: Quality Engineer (Cut & Sew) - Marine Components
Position Summary

The Quality Engineer is responsible for supporting all quality functions and supervision of Process Auditor. This role partners closely with production, engineering, and supply chain teams to drive continuous improvement, resolve quality issues, and implement robust quality systems that support world-class manufacturing standards. This role will be responsible for the Cutting, Embroidery, Quilting, Sewing and final assembly of Seat and Back Cover Assemblies for marine applications.

The role is responsible for the development of all PPAP Packages and communications with all customers. This role leads efforts to reduce Cost of Poor Quality – including rework, quality issues, and defects in the process. This person is responsible for communicating with all relevant stakeholders on activities including critical quality issues, project status, root cause analysis, and corrective actions.

The ideal candidate is direct, data-driven, and enthusiastic about delivering positive/exceptional customer experience through flawless product quality.

Position Summary

The Quality Engineer is responsible for supporting all quality functions and supervision of Process Auditor. This role partners closely with production, engineering, and supply chain teams to drive continuous improvement, resolve quality issues, and implement robust quality systems that support world-class manufacturing standards. This role will be responsible for the Cutting, Embroidery, Quilting, Sewing and final assembly of Seat and Back Cover Assemblies for marine applications.

The role is responsible for the development of all PPAP Packages and communications with all customers. This role leads efforts to reduce Cost of Poor Quality – including rework, quality issues, and defects in the process. This person is responsible for communicating with all relevant stakeholders on activities including critical quality issues, project status, root cause analysis, and corrective actions.

The ideal candidate is direct, data-driven, and enthusiastic about delivering positive/exceptional customer experience through flawless product quality.

Key Responsibilities Product & Process Quality
  • Lead plant-level quality activities to ensure products meet specifications and customer expectations. Manage all Process Auditor(s).
  • Analyze and facilitate efforts to reduce internal Scrap and Rework.
  • Analyze and facilitate efforts to reduce process defects and non-conformances at all stages of the process.
  • Monitor in-process and final product quality metrics (FPY, DPU, COPQ, scrap, rework, warranty trends)
  • Develop and maintain control plans, work instructions, inspection standards, and quality documentation.
  • Perform layered process audits and product audits to verify compliance.
  • Provide primary support in the creation/completion of the Monthly Quality Updates
  • Lead improvement projects based on internal quality metrics/data, warranty data, and customer feedback to reduce and eliminate repeat issues, while improving overall quality of product(s)
  • Develop criteria for acceptance documents, FMEA, control plans, Product/Process Check Sheets, Work Instructions, as needed to communicate requirements to production and inspection teams.
Problem Solving & Root Cause Analysis
  • Lead root cause investigations using structured methodologies (8D, A3, 5 Whys, Fishbone)
  • Implement and validate corrective and preventive actions (CAPA methodology)
  • Support containment actions to protect customers and production flow.
  • Analyze internal defects and field/warranty data to identify systemic issues.
Continuous Improvement
  • Support/Drive Lean or structured methodologies (Six Sigma) to improve product quality and reduce variation.
  • Identify and eliminate waste through process optimization and…
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