Senior Continuous Improvement Engineer

Position Summary

Carboline Global, Inc is seeking a Senior Continuous Improvement Engineer. This position leads and designs lean manufacturing goals and strategies for improving the operations and processes within the organization. In addition, the person in this position will manage all activities for continuous improvement and performance enhancement by employing lean methodologies and tools in order to accomplish business objectives. The person in this role will serve as a key resource to support plant optimization efforts regarding capacity, cost, safety, quality, and environmental improvements.

• 4 years Chemistry, Engineering degree or minimum of 3+ years equivalent experience in a CI role
• Formal training in Lean and/or Six Sigma methodologies
• Ability to read and interpret documents such as procedure manuals, operating and maintenance manuals, and safety rules; ability to use a computer for all company-required processes, procedures, and training

• Experience in identification and implementation of process optimization solutions
• Understanding of Lean Manufacturing/Continuous Improvement methodologies and ability to teach and model them; investigating shortfalls, issues, and complaints in current business processes
• Ability to influence, mentor, and coach to achieve results through others
• Collaborates with operations manager and/or plant engineering on modification of equipment and processes to reduce cost and improve efficiency and quality
• Works together with R&D, engineering, and plant resources to develop and implement continuous improvement projects
• Training, mentoring, and guiding team members in new processes
• Collaborates with R&D on process development—including reviewing and approving proposed manufacturing procedures for new products
• Provides technical support and consultation to the Quality Control department, specifically regarding recovery plans for off-specification, obsolete, and problem finished goods
• Monitors the consistency of production using SQC, SPC, or other appropriate techniques
• Strong communicator with top-notch presentation skills; develops and provides training to production personnel on matters concerning formulation, materials handling, processing, and quality procedures
• Follow all environmental rules and regulations to ensure hazardous materials and waste are managed in an environmentally responsible manner
• Leadership role in effort to recertify and reclaim non-conforming material; works in coordination with QC and R&D to isolate, test, and recertify non-conforming material that can be re-packaged and sold
• Observes production processes, conducts research, and finds ways to increase efficiency and quality
• Continuously challenges the status quo as a day-to-day activity in our operating areas
• Proactive problem solving based on statistical analysis of corrective actions assigned by Engineering Director, Plant Manufacturing Manager, QA, and EHS projects
• Selection and development of tools and fixtures for improvements
• Perform additional duties as assigned
• Commitment to the Company’s Safety and Quality programs; active role in hazard recognition and injury prevention by following all safety rules & regulations

• Team atmosphere that fosters cooperation and creativity
• Management team committed to employee development and an environment where people are empowered to make decisions
• Unlimited earnings potential and a comprehensive benefits package including affordable benefits
• Company match 401K plan and a retirement pension plan

Carboline is an Equal Opportunity Employer that values the strength diversity brings to the workplace. Individuals with Disabilities and Protected Veterans are encouraged to apply.