Lead Dyno Technician

Lead Dynamometer Technician

As a Lead Dynamometer Technician, you will play a critical role in shaping the future of sustainable transportation by operating and managing our advanced electric vehicle propulsion and climatic test facility. You will oversee daily lab operations, executing complex tests on state-of-the-art chassis and hub-coupled dynamo meters, climatic chambers, and high-voltage charging systems. By collaborating across engineering teams, you will ensure the highest standard of data quality and laboratory safety, ultimately contributing to the development of world-class electric vehicles.

• Configure, calibrate, and operate a chassis dynamometer test cell and associated automation software for road load simulation for range, thermal, and performance testing.
• Install, align, and operate hub-coupled dynamometer systems, including hub adapter installation, system alignment, and torque/speed measurement.
• Program and monitor environmental profiles (from extreme cold to extreme heat) inside the climatic chamber, ensuring proper vehicle soaking and thermal stabilization.
• Coordinate daily lab workflow, vehicle preparation, and test execution to optimize facility utilization and meet critical program milestones.
• Perform preventative maintenance, troubleshooting, and calibration on chassis dynos, hub dynos, climatic chamber systems, and data acquisition hardware.
• Provide technical guidance, training, and mentorship to junior technicians on dynamometer operations, instrumentation techniques, and safety standards.
• Safely connect, operate, and monitor high-voltage AC and DC fast-charging infrastructure, coordinating with power analyzers during vehicle tests.
• Precisely instrument test vehicles and subsystems with thermocouples, torque transducers, strain gauges, pressure transducers, and CAN/LIN data acquisition modules.
• Lead laboratory safety protocols, serving as the primary advocate for High Voltage (HV) safety boundaries, Lockout/Tagout (LOTO) procedures, and climatic chamber safety compliance.
• Collaborate closely with test engineers to review test logs, identify data anomalies, and document standard operating procedures (SOPs).

• Associate degree, technical diploma, or equivalent military/industrial experience in Automotive Technology, Electronics, Mechanical Engineering, or a related field.
• 5+ years of experience in automotive testing within a dynamometer lab environment.
• 2+ years of experience in a senior or lead technician role.
• Proven experience operating chassis dynamo meters and utilizing test automation software
• Hands-on experience configuring and operating hub-coupled (hub) dynamo meters.
• Strong foundational understanding of electric vehicle architecture, including HV battery systems, inverters, drive units, thermal management systems, and communication networks.
• Understanding of vehicle data acquisition (DAQ) systems and network communication tools (e.g., Intrepid, Vector, DEWESoft, or similar CAN-based tools).
• Proficiency in soldering, wire harness fabrication, connector crimping, and electrical troubleshooting for custom test instrumentation and sensor integration.
• Basic fabrication skills (light welding, machining, custom bracket building) for custom test setups.
• Even better, you may have...
• Direct experience working with AVL Puma/VECON + iGEM, Rototest Dyno Vision, and integrating vehicle-in-the-loop (VIL) environments (dSPACE, IPG Car Maker)
• Experience operating environmental/climatic chambers and managing thermal dynamics/condensation control.
• Experience writing or modifying test automation sequences or scripts.
• Familiarity and experience with ISO
  17025 accreditation
• Excellent communication skills with the ability to document clear standard operating procedures (SOPs) and present technical findings to engineering teams.
• Certified in High Voltage (HV) Safety (e.g., OSHA, NFPA 70E, or equivalent Level 2/Level 3 EV safety certification) with experience working safely around high-voltage vehicle architectures.
• A systematic approach to troubleshooting complex mechanical, electrical, and software issues in a test cell environment.
• An eagerness to work cross-functionally in a…