Senior Thermal Engineer – Payload Systems
Job in
Lakewood, Jefferson County, Colorado, USA
Listed on 2026-08-16
Listing for:
Jobtailor
Full Time
position Listed on 2026-08-16
Job specializations:
-
Engineering
Aerospace / Aviation / Avionics, Systems Engineer, Mechanical Engineer, Energy Engineer
Job Description & How to Apply Below
- Lead thermal architecture development for satellite-based phased array antennas, including active RF front ends, beamforming ICs, and associated power electronics
- Design and optimize thermal solutions for ground-based phased array terminals operating under dynamic environmental conditions (solar loading, ambient extremes, precipitation, and installation variability)
- Develop detailed thermal models using tools such as Thermal Desktop, SINDA/FLUINT, or equivalent, covering conduction, radiation, and convection regimes as appropriate
- Define and manage thermal interfaces across payload subsystems, including radiators, heat pipes, loop heat pipes, cold plates, and structural elements
- Perform transient and steady-state thermal analyses to validate performance under mission profiles, including peak RF duty cycles, eclipse transitions, and worst‑case environmental conditions
- Collaborate closely with RF, mechanical, and systems engineering teams to ensure thermal constraints are integrated into antenna element layout, T/R module design, and packaging
- Establish thermal requirements, margins, and verification plans aligned with mission reliability and lifetime goals
- Support hardware development, including thermal testing, correlation of models to test data, and anomaly resolution
- Drive thermal design trades balancing performance, mass, power consumption, manufacturability, and cost for both space and ground systems
- Mentor junior engineers and contribute to organizational best practices in thermal engineering
- Bachelor’s degree in mechanical engineering, aerospace engineering, Physics or related field
- 8+ years of experience in thermal engineering for aerospace, RF systems, or high-performance electronics
- Demonstrated experience with spaceborne thermal design, including vacuum environments, radiation heat transfer, and flight hardware qualification
- Strong understanding of phased array antenna systems, including thermal challenges associated with dense T/R module integration and high-power densities
- Experience with thermal modelling tools (e.g., Thermal Desktop, SINDA/FLUINT, ANSYS Icepak, or equivalent)
- Knowledge of materials, coatings, and thermal interface technologies suitable for space and outdoor ground systems
- Familiarity with environmental standards (e.g., NASA, ESA, MIL-STD) and qualification testing.
Expertise in thermal architecture development for satellite-based phased array antennas, with a strong focus on thermal modeling, analysis, and design optimization under dynamic environmental conditions. Proven ability to collaborate with cross-functional teams and mentor junior engineers in thermal engineering best practices.
Highest-signal resume keywords- Thermal Engineering Experience
- Thermal Modeling Tools
- Phased Array Antenna Systems
- Spaceborne Thermal Design
- Environmental Standards Knowledge
- Thermal Analysis
- Thermal Design
- Thermal Modeling
- Transient Thermal Analysis
- Steady-State Thermal Analysis
- Thermal Interface Management
- Heat Transfer
- Thermal Testing
- Anomaly Resolution
- Thermal Requirements Definition
- Collaboration
- Mentoring
- Problem Solving
- Aerospace Engineering
- RF Systems
- High-Performance Electronics
- Spaceborne Systems
- Environmental Standards
- NASA
- ESA
- MIL-STD
- Thermal Desktop
- SINDA/FLUINT
- ANSYS Icepak
Position Requirements
10+ Years
work experience
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