Process Engineer

Process Engineer

Company:
Omega Plastics Inc

Primary

Location:

24401 Capital Blvd, Clinton Township, MI 48036 USA

Workplace Type:
On-site

Employment Type:

Salaried | Full-Time

Function:
Engineering

Equal Opportunity Employer Minorities/Women/Veterans/Disabled

The Process Engineer plays a critical role in supporting a high-performing manufacturing environment by driving technical problem-solving, process optimization, and continuous improvement initiatives. This position is responsible for developing, troubleshooting, and improving injection molding and assembly processes while ensuring efficiency, quality, and cost targets are achieved.

The Process Engineer leverages data-driven decision-making and scientific molding methodologies to enhance manufacturing performance, support new program launches, and contribute to overall operational excellence.

• Lead and support technical problem-solving efforts related to manufacturing processes and equipment
• Develop, optimize, and document robust injection molding and assembly processes
• Troubleshoot production issues directly on the floor and implement corrective actions
• Conduct DOE (Design of Experiments), validation activities, and capability studies
• Analyze process data to drive continuous improvement and reduce scrap
• Ensure all process documentation, work instructions, and reports are completed accurately and on time
• Support new tool launches, engineering changes, and sampling activities within required timelines
• Collaborate with tooling, quality, and program management teams to ensure successful project execution
• Utilize automation (e.g., robotics, pickers) to improve efficiency, quality, and cost performance
• Participate in customer visits and support mold trials as needed

• Train and mentor Process Technicians to develop advanced technical capabilities
• Lead or contribute to continuous improvement initiatives across manufacturing operations
• Promote best practices in scientific molding (e.g., RJG methodology) and standardized processes

• Achieve or exceed cost targets related to setup time and cycle efficiency
• Meet established timelines for sampling and production readiness
• Maintain accurate and timely process documentation
• Reduce scrap and improve process capability on challenging programs
• Support preventative maintenance strategies for critical equipment

• Manufacturing Team
• Tooling Team
• Quality Team
• Program Management
• Customers (as needed for trials and visits)

• Work performed in a manufacturing environment
• Frequent standing, walking, bending, and lifting (up to 50 lbs.)
• Ability to work both on the production floor and at a computer workstation

This role is required to be on-site 5 days at the Clinton Township, MI location.

• Bachelor’s degree in Engineering or related field preferred
• 3+ years of experience in a manufacturing or process engineering role
• Experience in injection molding or plastics manufacturing strongly preferred

• Strong understanding of scientific molding principles (RJG experience preferred)
• Experience with DOE, process validation, and statistical analysis
• Ability to interpret mold flow data and apply insights to process improvements
• Familiarity with automation systems and manufacturing equipment
• Strong problem-solving and analytical skills
• Effective communication and cross-functional collaboration abilities

Benefit offerings include Medical Insurance and Prescription Drugs, Dental Insurance, Vision Insurance, Flexible Spending Accounts, Life Insurance, Short-Term Disability, Long-Term Disability Insurance (for eligible employees), Employee Assistance Plan (EAP), Paid Time Off (may include vacation and sick time), Retirement Program, and Other Voluntary Benefits.