Process Engineer

Process Engineer - Paint Shop Technical Support (positions open on 2nd and 3rd shift)

This Process Engineer - Paint Shop Technical Support role focuses on maintaining and optimizing paint shop equipment and processes from the exit of the Body Shop through shipment to General Assembly. You will operate and improve robotic and automated paint systems, troubleshoot complex issues, and drive continuous improvement in quality, sustainability, and cost. The position requires a hands-on problem solver who works closely with cross-functional teams, supports production, and contributes to process enhancements in a fast-paced automotive environment.

You must be able to work any shift and overtime as needed.

Responsibilities

+ Operate and maintain systems and processes from the exit of the Body Shop through shipment to General Assembly, ensuring all paint shop operations support shipment of finished vehicles.

+ Oversee the operation and optimization of robotic applications throughout the paint shop to improve performance, consistency, and quality.

+ Edit and adjust programming of manufacturing technologies, including robots and automation systems, to support process changes and improvements.

+ Analyze products, processes, and technologies to develop and implement best methods for painting and assembling vehicles while protecting people, equipment, and the manufacturing process.

+ Troubleshoot paint shop processes and specialized equipment in partnership with production and maintenance personnel to quickly resolve issues and minimize downtime.

+ Identify, investigate, and resolve quality issues by conducting trials, analyzing results, and implementing corrective actions that enhance equipment efficiency and maintain high quality standards.

+ Recommend and validate improvements for existing processes with a focus on sustainability, quality, and cost reduction initiatives.

+ Support production aid tooling trials, contributing to the improvement of tools and fixtures and strengthening program and project management activities.

+ Assist the Lead Engineer during commissioning of equipment upgrades, ensuring new or modified equipment meets performance, safety, and quality requirements.

+ Work collaboratively with cross-functional teams to reduce energy consumption and waste within the paint shop.

+ Contribute to continuous improvement and lean manufacturing initiatives by identifying opportunities for process optimization and implementing structured improvements.

+ Document process changes, trial results, and improvement actions to support knowledge sharing and standardization across the paint shop.

Essential Skills

+ Manufacturing engineering experience with a strong focus on process engineering and process improvement.

+ Experience in continuous improvement and lean manufacturing methodologies applied within a manufacturing environment.

+ 3 years of experience working in an automotive manufacturing environment in a technical position, or a bachelor's degree in engineering or technology in Automation, Automotive, Chemical, Industrial, Manufacturing, Mechanical, Mechatronics, Electrical, or Robotics from an accredited college or university.

+ Ability to work any shift as required by production and operational needs.

+ Ability to work overtime to support production, maintenance, and project activities.

+ Experience working in a paint shop environment, preferably within automotive manufacturing.

+ Controls experience in software and hardware programming, development, or execution related to manufacturing systems.

+ PLC experience, including programming, troubleshooting, and maintaining programmable logic controllers in a production setting.

+ Robotics experience, including programming and troubleshooting, with specific experience working with FANUC robots.

+ Experience developing tools, equipment, or processes such as layouts for manufacturing or paint shop operations.

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Experience with automation or automated equipment such as conveyance systems used in production lines.

+ Knowledge of statistical methods as applied to experimental design and process development, including the ability to design and analyze trials and experiments.

+ Strong troubleshooting skills for paint shop processes and specialized equipment in a high-volume environment.

+ Ability to collaborate effectively with cross-functional teams, including production, maintenance, engineering, and quality.

Additional

Skills & Qualifications

+ Automotive paint experience in a fast-paced manufacturing environment.

+ Familiarity with manufacturing process optimization for paint and assembly operations.

+ Experience supporting commissioning and upgrades of automated equipment in a plant setting.

+ Understanding of sustainability-focused improvements, including energy reduction and waste minimization in manufacturing processes.

+ Experience participating in or leading process improvement projects using lean or continuous improvement tools.

+ Strong analytical and problem-solving skills with the ability…