Quality Engineer, Subassemblies

Overview

Tesla is accelerating the world's transition to sustainable energy, and our Energy business is at the forefront of this effort. We're seeking an experienced Quality Engineer to oversee the manufacturing of large stationary battery products, ensuring that products and the manufacturing processes meet the highest standards of safety, reliability, and quality. We strive for built right first time and a zero-defect mindset, with a strong emphasis on continuous improvement, to guarantee that every product that leaves our factory meets our exceptional standards.

Our goal is to create a seamless, efficient, and reliable operations that prioritizes customer satisfaction, safety, and sustainability, while driving business growth and profitability. We collaborate with multiple engineering groups, manufacturing areas, and product teams to exceed customer expectations and establish world-class quality processes.

• Accountable for the quality of incoming components and quality controls and assurance in production processes and driving continuous improvement
• Responsible for solving complex technical challenges impacting internal and external customers by leading problem-solving processes utilizing methodologies such as 8D, Lean Six Sigma and Shainin
• Lead cross-functional teams to safeguard and improve product and component quality including risk assessment, containment actions, conducting in-depth root cause analysis, experiments and executing corrective and preventative actions including lessons learned for future products
• Lead cross-functional teams to achieve and improve internal & external customer satisfaction, field reliability, nonconformities, scrap and improving first pass yield and additional relevant objectives and key results
• Lead Advance Product Quality Planning for new programs including development of quality critical product, components and process requirement and characteristics including supplier qualification
• Drive Design & Process Failure Mode Effect Analysis (FMEA) to identify risks and implement appropriate actions to mitigate these risks together with cross-functional teams including proactive and continuous improvement of current controls
• Identification and deployment of critical product/subassemblies/components and manufacturing requirements to ensure customer and production needs including supplier development
• Develop, validate, implement and consistently improve effective quality controls across production lines in coordination with Design, Production, Operations, Controls and Maintenance teams
• Participate in program, projects, design change management reviews to ensure product subsystem quality and reliability requirements are met including analysis, trials and validation
• Assist development with dimensional analysis, statistical tolerancing and other methods to investigate the effects of part and process variability on system performance and manufacturability including process capability analyses to investigate and improve the ability of suppliers and production processes to meet defined specifications and quality standards

• Degree in Electrical, Mechanical, Chemical, Materials or Industrial Engineering, or equivalent experience
• Minimum 2 years of experience in a manufacturing environment and Quality Engineering function
• Minimum 1 year of experience with electro-mechanical assemblies, battery modules manufacturing preferred
• Quality Engineering expertise including ASQ certification, Certified Quality Engineer, Certified Six Sigma Green/Black Belt, Certified Quality Auditor/Certified Manager of Quality preferred
• Exceptional problem-solving skills and expertise utilizing problem solving methodologies such as 8D, Lean Six Sigma and Shainin; relevant certification is a plus
• Specific training, fundamental understanding and demonstrated success in applying Automotive Core Tools including 8D, FMEA, Control Plan, SPC, Capacity Study, MSA, APQP, PPAP, DOE, and Hypothesis Testing
• Strong background and demonstrated success analyzing and interpreting large data sets including data mining, databases and scripting experience (e.g., MySQL, Python). Experience with Minitab, JMP or other statistical software preferred
• Understanding and familiarity with Quality Management standards such as ISO 9001 and IATF 16949
• Ability to work with cross-functional teams, including engineering, manufacturing, service engineering, and suppliers
• Outstanding oral and written communication skills with the ability to build trusted relationships across multiple teams and levels of the organization

Compensation and Benefits

• Medical plans with plan options and $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both with $0 paycheck contribution
• Company Paid Health Savings Accounts (HSA) contribution when enrolled in the High-Deductible medical plan
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with…