Stationary Engineer

Main purpose of the job:

Stationary Engineer is responsible for the operation, maintenance, and repair of stationary mechanical systems, including boilers, HVAC systems, generators, turbines, compressors, pumps, and building automation systems. They ensure the safe, efficient, and compliant operation of facility equipment to support continuous building operations.

ROLE AND ACTIVITY

Operation and Maintenance of Equipment:

* Operates, maintains, and repairs large building systems such as boilers, HVAC units, air compressors, refrigeration systems, pumps, and electrical systems.

* Ensures proper functioning of heating, ventilation, and air conditioning (HVAC) equipment to provide a comfortable indoor environment.

* Performs preventive maintenance (PM) schedules and repairs on all building systems.

Troubleshooting:

* Diagnoses and resolves mechanical or electrical malfunctions promptly to minimize downtime.

* Identifies system inefficiencies and implements corrective actions to improve system performance.

Supervising and Training:

* Supervises lower-level engineers or maintenance workers, providing guidance, training, and assistance as needed.

* Reviews and approves work orders, ensuring tasks are completed efficiently and according to safety standards.

* Develops and maintains technical manuals, operational procedures, and training programs.

Safety Compliance:

* Ensures all operations comply with local, state, and federal regulations related to safety, environmental impact, and energy efficiency.

* Adheres to safety protocols in the operation of boilers, elevators, and other equipment.

* Participates in safety inspections and audits.

System Inspections and Monitoring:

* Conducts routine inspections and monitoring of systems and equipment to ensure optimal operation.

* Maintains detailed records of system performance, maintenance logs, and inspections.

* Identifies signs of wear and tear or inefficiencies and schedules repairs before failures occur.

Energy Management:

* Monitors energy consumption and suggests methods for reducing energy costs through system upgrades or operational changes.

* Implements energy-saving initiatives, such as controlling temperature or humidity levels based on occupancy or environmental conditions.

Technical Support and

Collaboration:

* Collaborates with other engineers, contractors, and facilities management teams to support large-scale building operations and projects.

* Provides technical advice for system upgrades, replacements, and troubleshooting efforts.

Emergency Response:

* Responds to emergencies like power failures, mechanical breakdowns, or heating and cooling issues, providing immediate solutions to restore operations.

Documentation and Reporting:

* Prepares reports on system performance, breakdowns, repairs, and energy usage for senior management or regulatory bodies.

* Maintains accurate and up-to-date logs of repairs, inspections, and compliance activities.

MEASURABLE OUTCOMES

Safety & Compliance

* Zero serious injuries / recordable incidents in utilities operations

* Completion of boiler, pressure vessel, and refrigeration inspections (100% on time)

* Compliance with OSHA, EPA, and local regulatory requirements

* Zero environmental or ammonia/refrigeration-related incidents

Reliability & Performance

* Utilities uptime

* Reduction in unplanned utilities downtime

* Right-first-time preventive maintenance completion

* Response time to breakdowns

Cost & Efficiency

* Energy consumption per unit produced

* Utilities cost vs. budget adherence

* Boiler and refrigeration efficiency

* Reduction in water and energy waste

Quality & Food Safety Support

* Zero utilities-related product quality deviations

* Compliance with sanitation standards for utilities systems

* Support of audit readiness

People & Capability

* Completion of required certifications (boiler, ammonia, safety)

* Training hours completed (technical + safety)

* Adherence to shift logs and documentation accuracy

* Participation in continuous improvement / troubleshooting initiatives

VALUES:

SELL MORE

* Meet daily production targets by operating efficiently

* Use materials responsibly to support cost, waste, and output goals

* Follow production plans and instructions to support overall business goals

* Help reduce downtime by reporting issues quickly and keeping the line running smoothly

BUY BETTER AND TAKE COST OUT

* Maintain an organized and efficient workstation to support smooth operations

* Use raw materials, packaging, and supplies correctly to avoid waste

* Identify opportunities to improve processes, reduce waste, and increase efficiency

* Follow standard operating procedures (SOPs) to ensure consistent, efficient results

END TO END QUALITY

* Follow all Good Manufacturing Practices (GMPs) quality checks, testing, and documentation requirements

* Stop and escalate if product quality is not correct

* Ensure products meet safety, quality, and environmental standards at every stage

* Follow food safety and hygiene rules, including proper sanitation and allergen controls

* Participate…