Maintenance Technician

Maintenance Technician

The Maintenance Technician is a technical leader and subject matter expert (SME) responsible for maximizing equipment reliability, uptime, and operational performance within a highly automated production environment. This role leads advanced troubleshooting and repair efforts across robotics, vision systems, conveyors, PLC-controlled equipment, and other production technologies. Beyond hands-on maintenance, the Maintenance Technician mentors team members, drives continuous improvement initiatives, champions safety and compliance, and serves as the primary escalation point for complex equipment issues.

Working cross-functionally with Operations, Engineering, Quality, and Production teams, this individual helps optimize productivity, enhance equipment performance, and minimize downtime.

This is an onsite role in our Lewisville TX facility, with a schedule of Monday-Thursday 6AM-4:30PM.

What will be my duties and responsibilities in this job?

• Diagnose, troubleshoot, and repair complex mechanical, electrical, robotic, vision, and automation systems, including KUKA robots, Cognex vision systems, shrink tunnels, conveyors, and PLC-controlled equipment
• Lead root cause analysis (RCA) and implement corrective and preventive actions to eliminate recurring failures
• Serve as the primary escalation resource for advanced equipment and automation issues
• Analyze maintenance data and identify opportunities to improve reliability, efficiency, and equipment performance
• Recommend equipment upgrades, design enhancements, and process improvements to reduce downtime
• Mentor and train Maintenance Technicians on troubleshooting, safety, maintenance procedures, and best practices
• Support onboarding and development of new technicians through structured training and hands-on coaching
• Lead daily shift meetings to communicate safety updates, maintenance priorities, and operational goals
• Provide feedback to leadership regarding team performance and development opportunities
• Coordinate maintenance activities and provide shift leadership when supervisors are unavailable
• Maintain accurate maintenance records and ensure compliance with CMMS (e.g., eMaint) work order standards
• Develop and update SOPs, PM procedures, troubleshooting guides, and LOTO documentation
• Audit preventive maintenance activities to ensure quality and effectiveness
• Participate in Kaizen, 5S, and continuous improvement initiatives that enhance productivity and equipment reliability
• Champion workplace safety through LOTO compliance, safety audits, and proactive risk identification
• Assist in developing Job Safety Analyses (JSAs) and support ongoing safety training efforts
• Partner with cross-functional teams to ensure maintenance activities meet safety, quality, and customer compliance requirements
• Identify critical spare parts requirements and support inventory optimization efforts
• Assist with storeroom audits and ensure availability of essential repair components

What are the requirements needed for this position?

• 4+ years of industrial maintenance experience, including experience with automation systems and advanced troubleshooting
• Strong knowledge of electromechanical systems, robotics, PLCs, vision systems, motors, sensors, and industrial controls
• Ability to read and interpret electrical schematics, wiring diagrams, and equipment documentation
• Experience using CMMS platforms such as eMaint or similar maintenance management systems
• Proven ability to diagnose and resolve complex equipment issues in a fast-paced manufacturing environment

What other skills/experience would be helpful to have?

• Experience leading, mentoring, or training maintenance technicians
• Hands-on experience with KUKA robotics, Cognex vision systems, Siemens TIA Portal, or similar automation platforms
• OSHA 10 or OSHA 30 certification
• Experience leading continuous improvement, reliability, or equipment optimization projects