Pogramming Engineer

Job Description & Skill Requirement

Title:

PC&IS Programming Engineer

• Provide support for installation, commissioning, start-up and troubleshooting for various control and automation projects.
• Design Control System Architecture (CSA).
• Design electrical & control panel layout, control schematic drawings and Bill of Material (BOM).
• Design, review and perform safety validation, safety maps, IQ/OQ, documents for new equipment installation at site.
• Review vendor & engineering documents as per project requirement.
• Provide support for PLC and HMI programming.
• Development and modification of PLC program.
• Development of SCADA project as per customer needs.
• Integration of equipment system in the plant.
• Support operation team for existing system.
• Work with project/engineering team for new system.
• Design feasibility study design basis document and detail engineering technical documents: cable schedule, device list/ tag list for new equipment/machine.
• Understand the electrical drawings, P&IDs.
• Perform yellow lining, IQ/OQ, troubleshoot electrical circuits.
• Understand the existing control system and provide support to reduce current losses.
• Design control study / URD (User Required Document) for PLC & HMI programming.
• Understand and integrate different systems in the plant.
• Help the team understand the cause of loss based on historical data.
• Design and review technical documents, such as engineering information, for the fabricator/contractor's activities to be performed in sequence at the site for site clearance and new installation.
• Deliver complex, large-scale projects on time and within the budget in compliance with NEC, NFPA 79, OSHA, S88, and PackML standards.
• Perform multi-disciplinary and vendor coordination for new equipment installation.

• Rockwell Software – Studio
  5000 & RSLogix
  5000, FTView Machine Edition and Site Edition, Connected Component Workbench
• Wonderware, Archestra
• Control Hardware:
  Rockwell PLCs (Guard Logix, Control Logix, Compact Logix, SLC
  500), Panel View Plus HMIs, Point I/O, Power Flex 520 Series VFDs, Power Flex 7 Class, Power Flex 4 Class
• Communication Networks – Ethernet, Profinet, Profibus, Modbus, etc.
• Machine level automation experience, motion – Kinetix programming, experience with CPG, FMCG customer
• 5+ years of experience
• Electrical & control drawing software – AutoCAD
• Experience with making (process), or packing system

• Ladder, FBD (Functional Block Diagram)
• PackML (Packing Machine Language)
• Safety PLC programming
• Microsoft tools:
  Windows 7, Windows 10, MS Excel, MS Word, MS PowerPoint, MS Outlook; VM Ware
• Machine safety requirements and implementation (safety relays and circuits), including NFPA 79 and CBA 2050
• Knowledge of NFPA 70E requirements and experience with associated electrical PPE

• Strong work ethic and initiative; can plan and execute work with minimal direction.
• Works well with peers and customers; collaborative and responsive.
• Ability to learn faster.
• Manufacturing, packing, making and facilities experience, including installation, maintenance, troubleshooting and optimization.
• Support execution from concept through validation to start-up.