Sr Reliability Engineer

Position Overview

Novelis is one of the world leaders in aluminum recycling and rolling and a leading sustainable aluminum solutions provider. Driven by our purpose of shaping a sustainable world together, we work alongside our customers to provide innovative solutions to the aerospace, automotive, beverage packaging and specialty markets. Headquartered in Atlanta, Georgia, Novelis has approximately 13,000 employees in 32 operating facilities on 4 continents.

The Novelis Lincolnshire team is seeking a Sr. Reliability Engineer. This position is responsible for the development, implementation and execution of reliability master plans, while also ensuring optimum levels of availability of our assets and maintaining them at the lowest total cost of ownership.

• Adhere to all Novelis Safety Principles to build a zero-injury culture.
• Facilitate Failure Mode Effects Analysis (FMEA) as specified by the manufacturing unit.
• Coordinate and/or perform Root Cause Failure Analysis (RCFA) for all significant failures in the manufacturing unit.
• Use downtime analysis in the development of identifying gaps where engineering solutions to repetitive equipment failures and other equipment problems can be used.
• Coordinate the development, implementation and review the asset care strategy for each critical asset in the manufacturing unit.
• Interact with operators, crafts, planners, schedulers, associate leaders and engineers on a regular basis to ensure the effectiveness of the PM/PdM system.
• Collaborate with Operations, Maintenance, engineering, procurement, and other identified collaborators to drive improved asset availability and support fit for purpose training on reliability work processes and practices.
• Provide administration, control, and analysis of all data, records, and equipment histories to continually review and refine PM frequencies.
• Coordinate and provide training in PdM techniques.
• Develop and refine the preventive/predictive maintenance program in a systematic manner.
• Act as the Reliability representative on the new equipment installation and equipment modifications to ensure that full life cycle costing, reliability and maintainability are considered as part of the design.
• Assist in material number generation for spare parts and hierarchy changes as required.
• All other duties as assigned.

• Ability to perform Predictive Maintenance Testing (i.e., Vibration, Tribology, Thermography, Ultrasound, Motor Circuit Analysis).
• Ability to communicate efficiently both written and orally.
• Microsoft Office product experience.
• Ability to interpret mechanical and electrical drawings.
• Understanding of hydraulic, pneumatic, electrical and mechanical systems.
• Fundamental problem solving and troubleshooting skills.
• Ability to conduct RCA investigations and interpret statistical datasets and charts.

• Working knowledge and experience in aluminum processes.
• Certification as a CMRP (Certified Maintenance and Reliability Professional).
• Experience with capital project management.
• Predictive analytics.
• Experience working with the demands of a 24/7 manufacturing operation.

Novelis' benefits say a lot about how we care for each other. Our employees and their families have many different needs. As a result, our benefits offer choices on many levels and are high in quality, driven by the marketplace, and affordable. In addition to core benefits, we provide these unique to the industry benefits:

• Family Growth Programs:
  Paid parental Leave, Adoption Assistance, Fertility Treatment, Childcare Discount and Nursing Mom Support
• Employee Assistance Programs: free resources available 24/7 to you and your family in the areas of mental health, family life, and career and financial guidance
• Wellness Programs: incentives for wellness activities, wellness spending account, programs for building healthy habits, virtual physical therapy for joint, back, and pelvic health, health management programs and more.
• Diabetes Management Program
• Pet insurance
• Identity Theft Protection
• Perk Spot Discount Program
• Tuition assistance and career development programs

The…