Sr. Design and Test Engineer

About Canopy Aerospace & Defense

Canopy Technologies is the R&D innovation engine powering Canopy Aerospace and Defense, accelerating the future of advanced materials for space, defense, and maritime systems. Canopy delivers specialized materials, components, and systems for re‑entry vehicles, rockets, spacecraft, submarines, and more. Canopy A&D’s advanced signal attenuation technologies and production‑scale manufacturing accelerate the fielding of platforms that are faster, cooler, and quieter. Canopy Technologies is focused on rapidly developing and deploying innovations in advanced materials such as hypersonic thermal protection systems, embedded high‑temperature sensors, robotically applied ceramic coatings, and additive manufacturing of novel ceramics.

Our adaptive approach ensures solutions evolve at the pace of shifting challenges, keeping our customers ahead of the curve.

We are seeking an exceptional senior‑level Experimental Design and Test Engineer to lead the design, execution, and advancement of next‑generation signature reduction technologies for extreme environments. While primarily focused on Thermal Protection Systems (TPS), this role will also support adjacent areas such as stealth and shielding. Sitting at the intersection of design, manufacturing, and R&D, this position translates ambiguous performance challenges into successful ground and flight test campaigns.

• Own the design and execution of test campaigns for high‑temperature and aerospace systems, translating ambiguous requirements into validated engineering results
• Design, analyze, and develop test hardware, fixtures, and GSE using CAD, including generation of drawings and integration of complex assemblies
• Perform first‑principles thermal, structural, and multiphysics analyses to guide both test design and hardware development
• Implement instrumentation, data acquisition, and calibration systems for high‑temperature and high‑dynamic testing environments
• Execute hands‑on testing and analyze experimental data to validate designs, resolve anomalies, and drive rapid iteration of both test setups and hardware
• Interface directly with commercial and government customers to define requirements, communicate technical approaches, and ensure solutions remain competitive and aligned with program needs
• Generate clear, rigorous test reports, presentations, and documentation; proactively communicate results and maintain strong knowledge management across the organization

• B.S. in Mechanical Engineering, Aerospace Engineering, Materials Science, or related field
• Track record of technical leadership on complex hardware programs or test campaigns
• 5+ years of hands‑on engineering experience designing, building, and testing hardware systems in aerospace or similarly demanding environments
• Strong proficiency in CAD (Solid Works or similar) and ability to produce production‑quality drawings with GD&T
• Demonstrated experience designing and executing experimental test campaigns, including test planning, setup, execution, and data analysis
• Experience with instrumentation and sensing in harsh environments (thermocouples, pyrometry, strain, pressure, etc.)
• Strong first‑principles engineering fundamentals across thermal, structural, and fluid systems, with a track record of application to real hardware problems
• Proficiency in at least one high‑level programming language (Python preferred) for test automation, equipment interfacing, and data analysis
• Experience interfacing with customers or external stakeholders on technical programs, including presenting results and influencing requirements

• Experience working in high‑temperature, hypersonic, or aerospace environments (e.g., TPS, propulsion, re‑entry systems)
• Advanced degree (M.S. or Ph.D.) in engineering or materials science, ideally with a focus on high‑temperature materials or hypersonics
• Experience with advanced manufacturing methods such as additive manufacturing, CNC machining, or automated production systems
• Published technical work (journals, conferences, or significant internal reports) demonstrating depth in relevant domains