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Senior Controls Engineer

Job in Livonia, Wayne County, Michigan, 48153, USA
Listing for: Invio Automation
Full Time position
Listed on 2026-07-06
Job specializations:
  • Engineering
    Systems Engineer, Robotics, Automation & Mechatronics Engineer, Electrical Engineering
Salary/Wage Range or Industry Benchmark: 85000 - 115000 USD Yearly USD 85000.00 115000.00 YEAR
Job Description & How to Apply Below

Senior Controls Engineer

A Controls Engineer is responsible to work within a project team to provide controls engineering hardware and software knowledge & direction to the organization through review, design, and communication. Our goal is to exceed expectations and ensure our customers receive an exceptional experience at Invio Automation.

ESSENTIAL DUTIES AND RESPONSIBILITIES
  • Participate in design reviews at all levels, proposal, standards, project, etc.
  • Independently handles the engineering, programming, integration, and commissioning of the following:
  • Analyze customer requirements and participate in proposal development activities.
  • Manage technical solutions to minimize costs while maintaining reliability.
  • Coordinate with other departments as necessary to satisfy project requirements.
  • Provide industry specific application knowledge and direction.
  • Develop project requirements and design specifications
  • Provide support for product development
  • Perform detailed system design, implementation and testing.
  • Participate in system startup activities.
  • Diagnose problems with pneumatic and mechanical systems interfacing with electrical systems.
  • Develop tools and integration strategies to increase effectiveness and lower cost.
  • Investigate and suggest architecture and technology enhancements.
  • Project tasks completed on schedule and under budget.
  • Project tasks completed to specifications and checked for accuracy.
  • Follow Invio Automation processes and controls work level instructions.
  • Controlled code incident management with minimal impact to customer’s production.
  • Product cost containment through improved engineered solutions.
  • Collaborating with mechanical engineers, electrical engineers, and project managers to ensure seamless integration of systems within the overall production line.
  • Other duties as assigned
Qualifications

To perform this job successfully, an individual must be professional, proactive, and positive. Having a passion for exceptional customer service and support is a must. Being sensitive to the unpredictable demands and uncertainties associated with customer service is a requisite to delivering superior results and exceeding the expectations of very demanding customers.

Required Skills
  • 10 years of experience in automated controls systems with the following:
    • PLC Programming Expertise:
      • Proficiency in Allen Bradley PLC logic, servo motion, safety controllers, and HMI displays utilizing applicable software.
      • Experience with different fieldbus architectures such as Device Net, Ethernet/IP, Profinet, Profibus.
    • Robotics Knowledge:
      • Understanding of robotic systems (most common robotic brands include Fanuc, Kuka, Motoman, Universal Robotics) and integration with a PLC
    • Vision System Knowledge:
      • Vision systems to perform part recognition, part position, robot guidance, and quality inspections (most common vision systems used are Fanuc 2D and 3D iR Vision, Keyence, and Cognex)
    • Electrical Engineering Fundamentals:
      • Familiarity with electrical circuits, safety circuits, power systems, and motor control techniques. Efficient using AutoCAD electrical to generate control system packages.
    • System Integration

      Skills:
      • Ability to connect different automation components and systems together, including robots, vision systems, sensors, and data acquisition devices.
    • Problem-Solving Abilities:
      • Excellent analytical skills to diagnose complex system issues and implement effective solutions.
Other Skills
  • Experience working directly with GM or other OEM manufacturers.
  • Experience working with EPlan
EDUCATION

Associate’s Degree (Bachelor’s Degree preferred) in programming, robotics, controls or engineering with 10 years experience working with specialty tooling or related field.

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Position Requirements
10+ Years work experience
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