Senior Mechanical Engineer

Role Description

The Senior Mechanical Engineer is a broad role that requires working on a variety of engineering programs and projects. The role works on projects for large and small customers to meet the customers timelines. The Senior Mechanical Engineer works in a team environment to understand each customer’s unique needs and mentors and oversees team member’s technical deliverables to ensure both Roush standards and customer requirements are met.

• Working knowledge of the product development process
• Working in a fast-paced engineering environment, self-starter/proactive, ability to multi-task
• Working experience of 3D design (CAD), packaging, validation and release of mechanical components and systems
• Experience performing digital packaging assessments and compatibility checks.
• Functional proficiency with CAD packages like Solid Works, Siemens NX, CATIA, or similar
• Working knowledge of DFA (Design for Assembly), DFM (Design for Manufacturability) and DFS (Design for Serviceability)
• Working knowledge of DFMEAs, failure root cause analysis, 8
  
  Ds and development and execution of DVPs
• Working experience in test procedures development, creation and execution of test plans, external test house coordination
• Prototype vehicles build coordination and management of test and evaluation vehicles
• Experience working in a hands‑on/cross functional environment (Ex. Formula SAE, SAE Baja etc.)
• Working experience with test data collection and data post processing to create meaningful test reports and conclusions
• Working experience in BOMs

• Bachelor’s degree in Mechanical Engineering or similar.
• 4+ years of engineering work experience.
• Functional proficiency to 3D model and draft in Solid Works.
• Working Knowledge of DFM (Design for Manufacturing), Simulation and Finite Element Analysis in Solid Works or other computer applications.
• Capable of planning, estimating, scheduling, and coordinating technical aspects of projects.
• Working Knowledge, understanding and application of GD&T (Geometric Dimensioning & Tolerancing)
• Knowledge in the development and execution of Design Validation Plans (DVPs) to demonstrate functionality and mitigate risk of premature failure.
• Ability to mentor others on best practices of design and engineering principles.
• Manufacturing experience including machining, metal forming, code welding and composites.
• Experience in interpretation and application of ASTM-F24 standards.
• Hands‑on troubleshooting and root cause problem solving experience.