Structure Technician​/Mechanical Assembler

Job Title:

Structure Technician / Mechanical Assembler Job Description

The Structure Technician drills precision holes, assembles flight hardware, and performs high-accuracy mechanical assembly on aerospace structural components. This role uses specialized tooling, structural adhesives, and precision measurement tools to ensure all work meets strict aerospace tolerances and quality standards.

• Drill precision holes in aerospace structural components and flight hardware, selecting appropriate drill motors, drill sizes, and drilling methods for each task.
• Set up and use appropriate tooling, jigs, fixtures, or egg cups to ensure accurate alignment and repeatability during drilling operations.
• Assemble structural hardware using structural adhesives, following correct bond preparation and cure processes.
• Install and properly torque fasteners, including hiloks, rivets, and other mechanical fastening systems, according to specifications and torque requirements.
• Install inserts such as helicoils or similar threaded inserts in structural components, ensuring proper fit and alignment.
• Perform in-process inspections using micrometers, calipers, pin gauges, and other precision hand tools to verify dimensions and tolerances, including working to precision tolerances of approximately ±0.001 inch and ±1 as specified.
• Carry out blending and deburring operations using appropriate hand and power tools to remove burrs, sharp edges, and surface imperfections from drilled or machined areas.
• Apply alodine, sealants, or other protective coatings to hardware after drilling, blending, or deburring to protect against corrosion and environmental damage.
• Follow aerospace assembly and structural bonding procedures, including bond prepping of surfaces and proper use of sealants and adhesives.
• Use torque wrenches and other torque tools to achieve and verify correct torque values on fasteners and structural joints.
• Work with aluminum and other aerospace materials, ensuring correct handling, preparation, and assembly techniques.
• Support mechanical assembly of mechanisms and structural subassemblies, ensuring proper function and alignment.
• Adhere to 5S practices by maintaining an organized, clean, and safe work area in the aerospace warehouse environment.
• Operate material handling equipment such as forklifts when required and when properly qualified, to move materials and hardware safely.
• Participate in technical discussions and demonstrate understanding of drilling processes, including explaining step-by-step how to drill specific hole sizes (for example, a half-inch hole) using correct tools, speeds, feeds, and inspection steps.
• Follow all aerospace quality, safety, and process documentation requirements while meeting production and schedule expectations.

• Hands-on experience drilling precision holes in aerospace structural components and flight hardware.
• Proficiency with drilling equipment, including pneumatic drills and associated tooling, jigs, fixtures, and egg cups.
• Demonstrated ability to work with aluminum and other aerospace materials in structural applications.
• Experience using torque wrenches and torque tools to correctly torque fasteners and verify torque values.
• Knowledge of structural bonding processes, including structural adhesives and bond prepping of surfaces.
• Experience installing helicoils and other threaded inserts in structural components.
• Ability to work to tight precision tolerances, including approximately ±0.001 inch and specified tolerance levels such as ±1.
• Proficiency with hiloks, rivet installations, and other aerospace fastening systems.
• Mechanical assembly experience, including working with mechanisms and structural subassemblies.
• Skill in applying sealants and protective…