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Optical Engineer

Job in Lorton, Fairfax County, Virginia, 22199, USA
Listing for: Actalent
Full Time position
Listed on 2026-07-19
Job specializations:
  • Engineering
    Systems Engineer, Electronics Engineer, Test Engineer, Mechanical Engineer
Salary/Wage Range or Industry Benchmark: 180000 - 200000 USD Yearly USD 180000.00 200000.00 YEAR
Job Description & How to Apply Below
Job Title:

Principal Optical Engineer

Job Description

We are seeking a Principal Optical Engineer to lead the design, integration, and validation of electro-optical and infrared (EO/IR) systems across the full product lifecycle, from early lab prototyping through fielded deployment. This role blends hands-on laboratory work, optical design, and system integration, supporting rapid development efforts for next-generation sensing and imaging systems.

Responsibilities

+ Serve as a technical lead for optical systems, supporting development from concept through prototype, integration, and transition to production.

+ Perform Detection, Recognition, Identification (DRI) analysis to evaluate EO/IR system performance in operational environments.

+ Collaborate with cross-functional teams (mechanical, electrical, software, systems) to integrate sensors and optical subsystems into larger platforms.

+ Build, align, and test benchtop optical prototypes, validating performance against requirements.

+ Operate and expand a laboratory environment for optical testing and characterization, including use of integrating spheres, collimators, and alignment stations.

+ Conduct sensor characterization across multiple spectral bands, including visible, near IR (NIR), shortwave IR (SWIR), midwave IR (MWIR), and longwave IR (LWIR).

+ Perform precision alignment of optical systems using laser-based techniques.

+ Define system-level requirements and select optical components such as lenses, sensors, lasers, stabilization systems, and displays.

+ Develop and optimize optical designs using Zemax, including tolerance analysis and performance modeling.

+ Support stray light analysis and recommend mitigation strategies.

+ Verify and test optical hardware delivered from vendors to ensure compliance with specifications.

+ Generate technical documentation and clearly communicate results to internal stakeholders and external partners.

Essential Skills

+ Bachelor's degree in optical engineering or related field.

+ 15+ years of experience in the optical design field.

+ Experience in laboratory environments, including expertise with opto-mechanical assembly, alignment tools, optical bore sighting, and laboratory testing.

+ Design experience incorporating HD visible sensors, SWIR, MWIR, and LWIR sensors with optical assemblies.

+ Experience modeling sensor systems to predict system performance for detection, recognition, and identification of objects.

+ Knowledge of techniques and specifications for Optical Image Stabilization (OIS) and Fast Steering Mirrors (FSM).

+ Experience specifying displays, especially near-eye displays for systems such as sights, binoculars, and AR/VR systems.

+ Experience designing and modeling lenses and other optical components in Zemax.

+ A solid knowledge of relevant optical component suppliers.

+ Willingness to travel up to 10% to support project needs.

+ Must have active Secret or higher level clearance.

Additional

Skills & Qualifications

+ Experience modeling sensor systems in the Night Vision Integrated Performance Model.

+ Experience mentoring junior optical engineers.

+

Experience with hyperspectral systems.

+ Technical writing and presentation skills.

+

Experience with laser designators, laser range finders, laser dazzlers, and other tactical laser systems.

Work Environment

The role is primarily located at the Lorton, VA facility with 25% or more travel to Fort locations for customer engagements. The work environment involves hands-on lab work and system-level ownership, providing exposure to cutting-edge EO/IR and sensing technologies and the opportunity to influence programs from early concept to fielded capability.

Job Type & Location

This is a Permanent position based out of Lorton, VA.

Pay and Benefits

The pay range for this position is $180000.00 - $200000.00/yr.

Our client offers a well-rounded, competitive benefits package. Employees have access to multiple medical plan options (including PPO and Kaiser in the DC/No

VA area), along with dental, vision, HSA/FSA, and mental health support, with the company subsidizing a portion of premiums. They also provide a 401(k) with employer match, life and disability coverage, and…
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