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Thermal Engineer

Job in Louisville, Boulder County, Colorado, 80028, USA
Listing for: Sky Limit Systems
Full Time position
Listed on 2026-07-31
Job specializations:
  • Engineering
    Aerospace / Aviation / Avionics, Systems Engineer, Mechanical Engineer, Test Engineer
Salary/Wage Range or Industry Benchmark: 110000 - 150000 USD Yearly USD 110000.00 150000.00 YEAR
Job Description & How to Apply Below

Join a cutting-edge aerospace engineering team supporting next-generation space systems for a critical U.S. space program. This opportunity is ideal for an experienced Thermal Engineer who is passionate about spacecraft development, thermal analysis, and solving complex engineering challenges in a highly collaborative, mission-driven environment.

In this role, you'll support the thermal design, analysis, and validation of spacecraft, precision electro-mechanical systems, cryogenic systems, antenna communications hardware, and other advanced aerospace technologies. You'll work alongside multidisciplinary engineering teams throughout the product lifecycle, from concept and design through testing and integration.

Security Clearance: Active U.S. Top Secret Clearance with eligibility for SCI (U.S. Citizenship required)

Key Responsibilities
  • Perform thermal design and analysis for spacecraft, aerospace hardware, cryogenic systems, antenna communication systems, and ground support equipment
  • Develop thermal models and perform steady-state and transient heat transfer analyses
  • Calculate heat transfer coefficients, temperature distributions, and thermal loads for spacecraft and flight hardware
  • Support thermal environmental testing in both ambient and vacuum environments
  • Prepare technical reports documenting thermal analyses, testing, and engineering recommendations
  • Review engineering drawings, procedures, and technical documentation for accuracy, manufacturability, and compliance
  • Collaborate with multidisciplinary engineering teams to optimize thermal performance throughout product development
  • Support design reviews, technical problem-solving, and system integration activities
Qualifications
  • Bachelor's Degree in Mechanical Engineering, Aerospace Engineering, Thermal Engineering, or a related technical field
  • 4+ years of experience in thermal engineering for aerospace, spacecraft, or other high-reliability systems (advanced degrees may substitute for experience)
  • Active U.S. Top Secret security clearance with a favorable Single Scope Background Investigation (SSBI) and eligibility for SCI
  • Experience performing thermal analysis using Thermal Desktop, SINDA, ANSYS Mechanical, CFD, or similar analysis tools
  • Experience with CAD software such as Solid Works or similar 3D modeling platforms
  • Knowledge of heat transfer principles, including conduction, convection, radiation, and thermal modeling
  • Experience supporting spacecraft, electro-mechanical systems, opto-mechanical hardware, cryogenic systems, or related aerospace products
  • Strong analytical, problem-solving, communication, and collaboration skills
Preferred Qualifications
  • Experience supporting spacecraft development or national security space programs
  • Experience with thermal environmental testing and validation
  • Knowledge of aerospace thermal materials, manufacturing processes, and system integration
  • Understanding of engineering cost, schedule, and program execution considerations
  • Demonstrated ability to work effectively within classified government and contractor environments
Why Join?
  • Support a mission-critical U.S. Space program developing next-generation space capabilities
  • Work on advanced spacecraft and aerospace technologies in a highly collaborative engineering environment
  • Contribute to programs that directly support national security and the future of space exploration
  • Collaborate with experienced multidisciplinary engineering teams solving complex technical challenges
  • Enjoy competitive compensation, comprehensive benefits, paid time off, and a 401(k) with company matching while growing your career in the aerospace industry
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