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R&D Program Manager

Job in Louisville, Jefferson County, Kentucky, 40201, USA
Listing for: Aegis Sortation
Full Time position
Listed on 2026-08-22
Job specializations:
  • Engineering
    Product Engineer
Salary/Wage Range or Industry Benchmark: 120000 - 160000 USD Yearly USD 120000.00 160000.00 YEAR
Job Description & How to Apply Below

In the pursuit of innovation, Aegis is seeking a strong R&D Program Manager to help lead the development of our next generation of products. In this role, you will own the execution of Agile, stage-gate R&D programs, driving cross-functional collaboration across engineering, product development, operations, marketing, and quality to bring new ideas to life.

What You'll Do
  • Lead complex, cross-functional R&D/new product development initiatives from concept through prototype and into manufacturing readiness – aligning scope, schedule, cost, and performance targets.
  • Run disciplined Agile and Stage-Gate execution rhythms: facilitate sprint visibility, manage stage deliverables, prepare gate materials, and drive crisp decisions and follow-through.
  • Translate strategic product concepts into clear, executable plans—defining deliverables, owners, dependencies/critical path, and the “what it takes” scope of work to deploy new products.
  • Partner across engineering, product development, operations, marketing, and quality to remove roadblocks and keep teams aligned—leading through influence as an individual contributor.
  • Own program tracking and stakeholder communications: maintain schedules (e.g., Gantt), manage risk scorecards, and deliver leadership-ready updates and presentations.
  • Drive early learning through proof-of-concept builds—planning “just enough” prototypes to validate direction quickly and cost-effectively.
  • Plan and execute component-level and system-level validation testing, including tradeoff decisions, test-fixture conceptualization, and DOE (design of experiments) where appropriate.
  • Apply structured troubleshooting and root-cause methods (e.g., FRACAS/FMEA/DFMEA) to improve reliability and accelerate iteration from field/test learning.
  • Manage project budgets and spend discipline—tracking planned vs. actuals, surfacing variances early, and protecting delivery commitments.
  • Collaborate with domestic and international suppliers on design guidance and quality issue resolution to keep development moving without compromising standards.
  • Partner with technical teams on CAD-enabled development work to ensure designs are executable and reviewable across stakeholders.
  • Proactively anticipate emerging risks/opportunities, de-bottlenecking constraints, and keeping momentum through ambiguity.
Embrace and promote by incorporating into your work the core values of Aegis:
  • Professionalism:
    Maintain a positive attitude and strong work ethic. Everyone is accountable for their work. Above all, respect others.
  • Customer Focus:
    Always work to exceed customer expectations.
  • Collaboration:

    Share ideas; train and mentor others to your level. Improve one another.
    4. Take it Personal:
    Complete every task as if your reputation depends on it. Because it does!
  • Make it Better:
    Ask yourself, “What can I do to make our company better?”
  • Open Minded:
    Look at the possibilities and think outside the box. Embrace change.
Requirements
  • Bachelor’s degree is required (Masters preferred), with a focus/background in mechanical, electrical, controls engineering or product development
  • Strong technical ability/experience with CAD tools
  • Experience leading cross-functional R&D projects of high complexity
  • Practical experience in Agile/Stage Gate NPD processes
  • Experience with technical troubleshooting and root-cause analysis (FRACAS, FMEA, DFMEA)
  • Experience with Proof of Concept development and testing techniques and project Scope of Work development
  • Experience setting up components and system level validation testing: understating the tradeoffs and ability to conceptualize test fixtures needed for design validation, experience with design of experiment (DOE) development
  • Strong communication and leadership skills
  • Reliability practitioner status required (Black Belt preferred, Green Belt at a minimum)
  • Ability to manage risk scorecards, maintain Gantt charts, and prepare leadership-ready presentations
  • Experience with Scrum is preferred
  • Ability to collaborate at all levels of the business
  • Experience developing and tracking NPD project budgets and adhesion to them
  • Ability to coach junior engineers
  • Ability to travel to customer or vendor sites as needed (10%)
Summary About Aegis…
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