Controls Engineer

** CONTROLS ENGINEER - LOUISVILLE, KY.

OVERVIEW:**

• Design, program, and troubleshoot PLC (Programmable Logic Controller) systems, HMI (Human-Machine Interface) panels, and SCADA (Supervisory Control and Data Acquisition) systems.

• Develop and implement control system solutions to improve production efficiency, product quality, and equipment reliability.

• Lead the integration of new equipment and automation technologies into existing production lines.

• Create and maintain electrical schematics, control system documentation, and standard operating procedures (SOPs).

• Provide on-site and remote support to multiple production facilities to resolve control system issues and minimize downtime.

• Diagnose and troubleshoot complex electrical, mechanical, and software-related problems in control systems.

• Collaborate with maintenance, production, and engineering teams to identify root causes of equipment failures and implement corrective actions.

• Conduct regular system audits to ensure control systems are operating efficiently and in compliance with safety and regulatory standards.

• Manage controls-related projects, including scope definition, budgeting, scheduling, and resource allocation.

• Coordinate with external vendors, contractors, and internal stakeholders to ensure timely and successful project completion.

• Oversee the installation, commissioning, and validation of new control systems and equipment upgrades.

• Ensure all projects adhere to food safety regulations (e.g., FDA, USDA, HACCP) and electrical standards (e.g., NFPA 70, NEC).

• Identify opportunities to optimize control systems and processes through data analysis, automation, and advanced technologies.

• Implement lean manufacturing principles and Six Sigma methodologies to drive operational excellence.

• Stay updated on industry trends, emerging technologies and best practices in controls engineering and automation.

• Train maintenance and production staff on the operation, troubleshooting, and maintenance of control systems.

• Develop training materials and conduct hands-on workshops to enhance technical skills across facilities.

• Ensure all control systems comply with food safety regulations (e.g., GMP, HACCP) and electrical safety standards (e.g., OSHA, NFPA 70E).

• Conduct risk assessments and implement safety measures to protect personnel and equipment.

• Maintain accurate records of control system modifications, repairs, and compliance documentation.

• Bachelor’s degree in Electrical Engineering, Controls Engineering, Automation, or a related field or equivalent experience

• 3+ years of experience in controls engineering, preferably in food manufacturing or a similar industry.

• Proficiency in programming and troubleshooting PLCs (e.g., Allen-Bradley, Siemens), HMIs, and SCADA systems.

• Strong knowledge of electrical systems, robotics and industrial automation technologies.

• Experience with project management, including budgeting, scheduling, and resource allocation.

• Excellent problem-solving, analytical, and decision-making skills.

• Strong communication and interpersonal skills, with the ability to work effectively across multiple facilities and teams.

• Willingness to travel to support multiple production facilities as needed (up to 50% travel).

• Professional Engineer (PE) license or equivalent certification.

• Experience with food safety standards (e.g., FDA, USDA, HACCP) and regulatory requirements.

• Knowledge of lean manufacturing and Six Sigma methodologies.

• Familiarity with advanced manufacturing technologies, such as IIoT (Industrial Internet of Things) and machine…