Structural Analysis Engineer

Structural Analysis Engineer

The Structural Analysis Engineer contributes to the design and analysis of composite, metallic, and hybrid structures for deployable space systems. This role focuses on building and running finite element and classical analysis models to evaluate structural performance, supporting mechanical deployment systems, and generating load cases for launch, on-orbit, and deployment environments.

• Design and analyze composite, metallic, and hybrid structures for deployable space systems, ensuring they meet strength, stiffness, stability, and dynamic performance requirements.
• Build and run finite element analysis (FEA) models to evaluate structural behavior under various loading and environmental conditions.
• Perform classical structural analysis to complement FEA results and validate overall design integrity.
• Support the design and analysis of mechanical deployment systems, including components that fold, roll, or otherwise compact for launch and deploy in space.
• Generate and refine load cases for launch, on-orbit, and deployment environments to accurately represent operational conditions.
• Apply nonlinear analysis techniques to assess the performance of high-strain, ultra-thin composite structures that behave like springs during packaging and deployment.
• Collaborate closely with design, manufacturing, and assembly teams to ensure structural concepts can be produced and integrated effectively.
• Participate in cradle-to-grave project activities, from conceptual design through product development, manufacturing, testing, and preparation for launch.
• Contribute to continuous improvement of analysis methods, tools, and processes related to spacecraft structures and deployable systems.
• Document analysis assumptions, methods, and results clearly and present findings to cross-functional stakeholders.

• Minimum of 3 years of experience in structural analysis, preferably focused on aerospace or spacecraft structures.
• Hands-on experience building and running finite element analysis (FEA) models to evaluate strength, stiffness, stability, and dynamic performance.
• Proficiency with nonlinear analysis methods for complex structures and materials.
• Experience working with spacecraft or space-related structural systems, including deployable or lightweight structures.
• Ability to perform classical structural analysis to support and validate FEA results.
• Familiarity with analyzing composite structures, including high-strain, ultra-thin composite components.
• Capability to generate and interpret load cases for launch, on-orbit, and deployment environments.
• Experience using Abaqus or similar FEA software for structural design and analysis.
• Strong analytical and problem-solving skills with attention to detail in modeling and validation.
• Effective communication skills to convey technical findings and collaborate with multidisciplinary teams.

• Experience with hybrid structural systems that combine composite and metallic materials.
• Background in spacecraft structures or deployable space structures for satellites or surface applications.
• Understanding of the advantages and trade-offs of composite materials versus metals in space environments.
• Experience supporting projects from concept through manufacturing and assembly, including close collaboration with in-house production teams.
• Interest in innovative space technologies, including deployable structures and in-space manufacturing concepts.
• Ability to work across the full lifecycle of a product, from initial design and analysis through to launch readiness.

The role operates in a combined office and manufacturing environment, providing direct exposure to both engineering design and hands-on production activities. Structural analysis and design work is performed using tools such as Abaqus in an office setting, while close collaboration with in-house composites manufacturing and mechanical assembly teams occurs on the shop floor. The environment supports cradle-to-grave development of deployable space structures, offering opportunities to see concepts evolve into products that are prepared for launch…