Process Engineer
Job in
Lynchburg, Campbell County, Virginia, 24513, USA
Listed on 2026-09-12
Listing for:
LeoForce
Full Time
position Listed on 2026-09-12
Job specializations:
-
Engineering
Process Engineer, Quality Engineering, Manufacturing Engineer, Injection Molding -
Manufacturing / Production
Quality Engineering, Manufacturing Engineer, Injection Molding
Job Description & How to Apply Below
Process Engineer
Lynchburg,VA, US
Job DescriptionExperience: Mid Level
Salary: $90,000 - $115,000 per year
Job Details
About the Role
We are seeking a hands‑on Process Engineer with strong injection molding experience to develop, optimize, and troubleshoot molding processes in a fast‑paced manufacturing environment. This role will have significant impact on process stability, quality, productivity, scrap reduction, and new mold/product launches. The ideal candidate takes a scientific approach to molding, enjoys solving complex problems on the production floor, and focuses on identifying root causes rather than temporary fixes.
Key Responsibilities- Develop, validate, and optimize injection molding processes using scientific molding principles.
- Lead new mold trials, sampling, qualification, and production launches.
- Establish and maintain robust process windows based on materials, molds, and equipment capabilities.
- Troubleshoot molding defects including short shots, flash, burns, splay, warpage, sink, voids, weld lines, and dimensional variation.
- Identify root causes related to equipment, molds, materials, methods, and processing conditions.
- Optimize cycle times, scrap, startup waste, downtime, and overall process efficiency.
- Develop and maintain process documentation, setup sheets, troubleshooting guides, and standard work.
- Support PFMEAs, control plans, capability studies, DOE, corrective actions, and process validations.
- Analyze production and process data to identify opportunities for continuous improvement.
- Partner with Production, Quality, Tooling, Maintenance, Materials, and Automation teams.
- Provide technical guidance and mentorship to Process Technicians and other manufacturing personnel.
- 3–5+ years of injection molding process engineering or process development experience.
- Degree in Plastics Engineering, Manufacturing Engineering, Mechanical Engineering, or related field; equivalent hands‑on experience considered.
- Strong knowledge of thermoplastic materials, mold construction, cooling systems, hot runners, material handling, and auxiliary equipment.
- Experience with hydraulic, electric, or hybrid injection molding equipment.
- Strong troubleshooting, root‑cause analysis, and problem‑solving skills.
- Ability to interpret drawings, specifications, tolerances, and process data.
- Comfortable working hands‑on in a production environment.
- Scientific molding training through RJG, Paulson, AIM Institute, or similar.
- Blow molding experience.
- RJG eDART or cavity‑pressure monitoring.
- Experience in medical device, aerospace, automotive, or other regulated manufacturing.
- Experience with DOE, Gage R&R, capability studies, or process validation.
- Automation, robotics, vision systems, Lean, or Six Sigma experience.
Our client is a growing, and industry leading manufacturing company focused on providing dynamic products to a variety of industries!
Why join us?- Medical
- Dental
- Vision
- 401K
- PTO
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