Operational Excellence Engineer

Operational Excellence Engineer

Build something that matters. At Delta Star the work we do has a real impact. Every transformer we build helps deliver reliable electricity to homes, businesses, and communities across North America. As we continue to grow, we are looking for people who want more than just a job. We are looking for individuals who want to learn, contribute, solve challenges, and build a meaningful career alongside a team that is committed to delivering power at all times.

This is a hybrid position that requires onsite presence for one week per month at one of the following plant locations:
San Carlos, CA;
Lynchburg, VA; or Saint-Jean-sur-Richelieu, QC.

Delta Star Inc. is seeking a strategic, results‑driven Operational Excellence Engineer to lead performance improvement and transformation across manufacturing processes and value streams. This role is a key driver of operational success—combining deep technical expertise, lean principles, and cross‑functional leadership to improve safety, quality, delivery, cost, and productivity. If you thrive in complex environments and enjoy driving measurable business impact, we want to hear from you!

As an Operational Excellence Engineer, you will serve as a subject matter expert and process owner, leading continuous improvement and transformation initiatives across the organization. You'll partner with Operations, Engineering, Quality, and other teams to standardize best practices, eliminate waste, and implement scalable improvements. You'll also help shape the future of manufacturing by evaluating new technologies and advancing operational capabilities.

A day in the life may include facilitating a Kaizen event, analyzing value stream performance, or collaborating with plant leadership to improve workflow and reduce inefficiencies. You'll lead cross‑functional projects, track key performance metrics, and develop improvement roadmaps that align with broader business objectives. Whether you're standardizing processes across sites or mentoring teams on Lean tools, your work directly drives measurable improvements in operational performance.

• Own and manage performance of assigned manufacturing processes and value streams.
• Develop and maintain value stream maps to identify waste and improvement opportunities.
• Lead Kaizen events, continuous improvement initiatives, and problem‑solving activities.
• Deploy Lean tools such as 5S, standard work, and visual management systems.
• Define, update, and standardize SOPs, work instructions, and process documentation.
• Develop and execute improvement roadmaps aligned with business priorities.
• Track and communicate operational KPIs and financial impact of improvements.
• Collaborate with Engineering and Quality to ensure manufacturability and compliance.
• Support facility layout optimization and workflow improvements.
• Drive standardization of best practices across multiple sites.
• Evaluate emerging technologies and manufacturing innovations.
• Conduct site visits to assess performance and support implementation efforts.
• Participate in benchmarking, supplier visits, and industry events to identify best practices.

We're looking for a high‑impact change leader with strong operational expertise and the ability to drive transformation through structured problem‑solving and cross‑functional influence.

• Bachelor's degree in Industrial, Mechanical, Electrical, or Manufacturing Engineering.
• 5–10 years of experience in manufacturing, engineering, or operational excellence roles.
• Proven experience leading cross‑functional projects and influencing stakeholders without direct authority.
• Experience with Lean, Six Sigma, Value Stream Mapping, Kaizen, or related methodologies.
• Experience driving organizational change and process standardization.
• Experience in transformer or heavy manufacturing environments preferred.
• Multisite experience preferred.
• Fluency in English required;
  French or Spanish a plus.

• Advanced knowledge of Lean Manufacturing, Six Sigma, 5S, and continuous improvement tools.
• Strong understanding of manufacturing processes, workflow…