Manufacturing Engineer

Role Overview

The Manufacturing Engineer supports safety first and the goals of continuous improvement of product quality and cost effectiveness through Lean concepts and best‑in‑class manufacturing techniques. The role includes planning, designing and validating manufacturing (primarily assembly) processes; determining the proper equipment, tooling, test apparatus, and preparing all process documents, work instructions and route cards for each manufacturing process. The position supports New Product Development (NPD), Contract Manufacturing projects and sustains existing products/components while championing ISO 9001 and Lean Continuous Improvement programs.

Work Environment:
Onsite in Machesney Park, IL

• Evaluate existing and design new processes for safety, consistent product quality and cost effectiveness. Maximize efficiency through Lean concepts, analyzing layout of equipment, workflow, assembly methods, material handling and workforce utilization.
• Create process documentation, including validations, assembly drawings, work instructions and routings. Conduct Process Failure Modes Effect Analysis (pFMEAs) and develop and implement countermeasures to reduce risk (e.g., control plans).
• Determine, document and validate the proper equipment, tooling, test apparatus and packaging. Includes designing, creating drawings and bills of material.
• Perform sustaining engineering tasks for released products. Utilize report writing and other appropriate protocols to document changes.
• Work with Operations personnel, suppliers and customers to troubleshoot and resolve process, product and component problems. Perform root cause analysis on non‑conforming materials and processes, including customer complaints, and implement corrective action plans per established procedures.
• Maintain equipment operation by coordinating preventive maintenance and repair services, following manufacturer instructions and established procedures, and requesting special service when needed.
• Review existing and new engineering designs/drawings and recommend changes to improve manufacturability, quality, and cost. Assist with cost analysis.
• Support the release of products to the Operations team, including new product development (NPD), contract manufacturing and design transfers from engineering. Includes working directly with customers (primarily contract manufacturing) to support their requirements.
• Survey and identify replacement components for reasons of obsolescence or cost reduction. Identify and contact vendors, compare technical specifications, and compile required documentation.
• Other duties and projects as assigned.

• Bachelor’s degree (B.A. or B.S.) from an accredited college or university in Engineering, Manufacturing Engineering, or equivalent experience required.
• 2+ years of experience preferred. Open to a recent graduate.
• Proficient with MS Office Suite (Word, Excel, PowerPoint & Outlook).
• Experience in ERP systems, Oracle preferred.

Pay range: $85k - $100k

Within this range, individual pay is determined based on skills, experience, and qualifications relative to the job requirements. Base pay information is aligned with market location and may be subject to prevailing wage laws, if applicable.

• Multiple health plans to choose from: HMO, PPO, and High Deductible Health Plans with low‑cost sharing.
• Best‑in‑class 401(k) plan with zero vesting and up to 6% contribution matching.
• 14‑week maternity leave at full pay (Adoption benefits are equivalent).
• 4‑week paternity leave at full pay (Adoption benefits are equivalent).
• Employee Resource Groups offering community and support, such as Pride Network and Network of Women groups.
• PTO, encompassing inclusive holidays.
• Career Development opportunities (IMI’s “Catalyst” Program).
• Employer contribution for Health Savings Account, and free virtual telemedicine and teletherapy services.
• Mental Health and wellness programs to support you and your family.
• Full suite of voluntary benefits including critical illness insurance, hospital indemnity, legal insurance, identity theft protection, and pet insurance or home & auto insurance…