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Engineering Lead, Simulation​/CAE

Job in Macon, Bibb County, Georgia, 31297, USA
Listing for: Blue Bird Brand
Full Time position
Listed on 2026-07-21
Job specializations:
  • Engineering
    Quality Engineering
Salary/Wage Range or Industry Benchmark: 110000 - 150000 USD Yearly USD 110000.00 150000.00 YEAR
Job Description & How to Apply Below

Job Summary

This individual will help develop and lead the company’s simulation strategy by collaborating with cross‑functional teams and external partners. Key responsibilities include driving current and future product development design cycles, aligning simulation with DVP&R and physical correlation activities, and leveraging CAE expertise to optimize product quality, reliability, cost, and timing. Additionally, they will model field issues to accelerate root‑cause analysis and execute robust design improvements.

Responsibilities
  • Lead simulation‑driven design strategies from concept through product launch, utilizing predictive analytics to optimize physical prototype iterations.
  • Drive simulation and correlation to validate models against physical test data, ensuring thorough and timely completion of Design Verification Plan & Report milestones.
  • Develop scalable CAE methodologies, automation workflows, and process scripts to reduce analysis cycle times and accelerate time‑to‑market.
  • Investigate and diagnose complex field issues using root‑cause CAE analysis, developing countermeasures for empirical validation.
  • Partner with multidisciplinary teams (Design, Test, and Manufacturing) to ensure designs meet conflicting attribute targets (e.g., mass, cost, structural integrity) while ensuring Design for Manufacturing and Design for Assembly feasibility.
  • Relentlessly pursue optimization in methodologies, technologies, workflows, and products to improve safety, quality, reliability, cost, and timing.
Knowledge, Skills, & Abilities
  • Technical proficiency in structural, electrical, software, thermal, or fluid CAE and their specific applications to transportation industry standards (e.g., FMVSS, ISO, SAE).
  • Proven track record of developing automated workflows, scripting macros, and deploying advanced simulation methods to shorten product development cycles.
  • Excellent written and spoken communication skills, able to distill complex technical data into inspiring design recommendations and foster team morale and stakeholder buy‑in.
  • Demonstrated leadership in mentoring, managing complex simulation projects independently, and driving collaborative engineering consensus under tight deadlines.
  • Passion for creating products that excite internal and external customers.
  • Desire to remain current with the continuous evolution of simulation technologies.
Education & Experience
  • Bachelor of Science degree in Mechanical or Electrical Engineering from an accredited university.
  • Minimum of 5+ years of professional computer‑aided engineering experience.
  • Proficiency in engineering software/tools (e.g., Microsoft Office, AutoCAD, MATLAB, Solid Works, and Python scripting).
  • All candidates must be a U.S. citizen or permanent resident and authorized to work in the United States.
Preferred Experience
  • Familiarity with state, federal, and Canadian regulations affecting school buses.
  • Experience with validation, Advanced Programming Interface (API), Python scripting, and Design for Six Sigma (DFSS) or similar tools.
  • Currently valid commercial driver’s license (CDL).
  • Master’s degree in an engineering field.
Other Qualities
  • Ability to anticipate and understand customer needs and provide guidance.
  • Excellent interpersonal and customer‑relationship skills to handle difficult and sensitive matters.
  • Strong project‑management skills; exposure to difficult or complex projects is a plus.
  • Ability to influence stakeholders.
  • Effective communication and ability to convey complex details in a clear manner.
  • Flexible work spaces and hours to unleash the best you.
  • Collaborative teamwork and balancing the needs of individual stakeholders while delivering corporate objectives.
Benefits

Benefits including medical, dental and vision insurance; 14 paid holidays; vacation time; and 401(k) matching.

Work Conditions

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

  • Office and production environment.
  • Must work in a manufacturing environment with exposure to heat, cold, and…
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