Engineering - Lead CAD

Senior Cad Designer

The lead CAD designer will be a critical member of our engineering and design team, responsible for the comprehensive 3D design and development of automotive headlamps. This role requires an expert user of CATIA, with a proven track record of successful design execution within the automotive lighting sector. The ideal candidate will possess an exceptional understanding of design for manufacturing (DFM), design for assembly (DFA), and an acute awareness of aesthetic and regulatory requirements for exterior automotive lighting.

While Catia will be the primary tool, a working knowledge or exposure to Siemens NX will also be beneficial.

Position duties include:

• Leading the 3D CAD design and modeling of complex automotive headlamp systems and their individual components using Catia, from concept to production release.
• Translating styling surfacing data and engineering requirements into robust, manufacturable 3D models and detailed 2D drawings.
• Collaborating closely with styling, optical engineering, electrical engineering, manufacturing, and quality teams to ensure design feasibility, manufacturability, and adherence to performance specifications.
• Developing and maintaining highly organized CAD models, ensuring proper feature tree management, parametric associativity, and adherence to company CAD standards.
• Performing design reviews, identifying potential issues, and proposing innovative solutions to optimize design for cost, weight, performance, and manufacturing processes.
• Creating and managing complex assemblies, including interference checks, clearance analysis, and tolerance stacks.
• Generating detailed 2D drawings with appropriate GD&T, material specifications, and manufacturing notes.
• Participating in cross-functional product development meetings, providing expert CAD support and technical insights.
• Mentoring junior CAD designers and contributing to the continuous improvement of design processes and best practices.
• Staying abreast of industry trends, new technologies, and software advancements in CAD and automotive lighting.
• Utilizing knowledge of Siemens NX for specific projects or data exchange as needed.

Requirements include:

• Minimum of 10 years of professional experience as a CAD Designer in the automotive industry, specifically with extensive experience designing automotive headlamps.
• Demonstrated expert-level proficiency in Catia CAD software, including solid modeling, surface modeling, assembly design, drafting, and advanced surfacing techniques.
• Proven experience in designing complex plastic injection molded components, die-cast parts, and sheet metal components as they relate to headlamp assemblies.
• Strong understanding of automotive product development cycles and release processes.
• In-depth knowledge of GD&T principles and their application in 2D drawings.
• Familiarity with various manufacturing processes relevant to headlamp production (e.g., injection molding, vacuum metallization, hard coating, assembly).
• Excellent communication, interpersonal, and teamwork skills, with the ability to effectively collaborate with multidisciplinary teams.
• Problem-solving mindset with a strong attention to detail and accuracy.
• Ability to manage multiple projects simultaneously and meet tight deadlines.
• Exposure to or working knowledge of Siemens NX and PDM/PLM systems (e.g., Windchill) preferred.