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Mechanical Engineer, Vacuum Systems

Job in Madison, Dane County, Wisconsin, 53774, USA
Listing for: Realta Fusion Inc
Full Time position
Listed on 2026-06-17
Job specializations:
  • Engineering
    Mechanical Engineer, Manufacturing Engineer, Engineering Design & Technologists
Salary/Wage Range or Industry Benchmark: 90000 - 120000 USD Yearly USD 90000.00 120000.00 YEAR
Job Description & How to Apply Below
Position: Staff Mechanical Engineer, Vacuum Systems

Tackle complex vacuum engineering challenges at the forefront of fusion technology and help build systems that have never existed before.

The Staff Mechanical Engineer, Vacuum Systems will work closely with Realta’s engineering and scientific teams to provide technical leadership, engineering expertise, and critical design input that advances Realta’s technology development roadmap. This individual will play a key role in the design, development, and execution of Hammir—Realta’s reactor-scale simple magnetic mirror and primary technology development platform, and Realta’s first-of-a-kind fusion pilot plant.

They will be expected to drive complex engineering initiatives, mentor junior engineers, and contribute to strategic decisions that support the commercialization of fusion energy.

Realta Fusion is a rapidly growing start-up developing magnetic mirror fusion energy systems to address the biggest challenge of our time – tackling global climate change while ensuring a sufficient energy supply for at least ten billion people on (and off) earth. We are building a team with diverse talents dedicated to making fusion energy a real solution to humanity’s most pressing problem.

Responsibilities
  • Collaborate with both physicists and scientists, as well as engineers and technical support staff, to develop technologies for novel vacuum systems requiring innovative designs and critical high-level analysis.
  • Design and model complex ultra-high vacuum (UHV) pumping technologies, diagnostics, in-situ high temperature bakeout, sealing strategies, and vacuum vessels.
  • Establish UHV best practices, design vacuum cleaning and handling laboratories, and mentor staff in UHV principles, contamination control, and leak detection.
  • Design, build, and operate UHV test stands to validate both established and emerging vacuum technologies against stringent performance requirements.
  • Research, select, and occasionally test UHV-compatible materials (e.g., low-out gassing metals, specific elastomers/metals for seals), specify cleaning protocols, and define bakeout and pump down sequences.
  • Lead efforts involving general mechanical-system design, mechanical stress analysis, thermal analysis, and fatigue analysis.
  • Interface with facilities and assist in the specification, design, and construction of a greenfield cryoplant and associated gas delivery systems.
  • Conduct formal design reviews, generate technical documentation, and respond to questions concerning engineering design and operation.
  • Work with vendors and internal resources to fabricate, assemble, test, and validate components and systems.
  • Communication:
    Synthesize and present technical work internally and externally, communicate daily with project teams and leadership to support programmatic needs.
  • Safety:
    Contribute to the establishment of company safety standards and lead implementation of these standards within R&D and Engineering team.
  • Culture and Values:
    Foster a positive and inclusive work environment that aligns with the company's mission, values, and sustainability goals, promoting innovation, collaboration, and employee engagement.
Required Qualifications
  • Education:

    BS in Mechanical Engineering, Materials Science, Aerospace Engineering, or a related field, plus 8+ years’ work experience
  • Extensive experience and expertise in 3D CAD design with current CAD software tools (Solid Works, NX, Creo, etc.) and familiar with PDM
  • Demonstrated understanding of pressure vessel design, structural analysis, heat transfer, and thermal analysis, and the ability to leverage FEA tools such as ANSYS or COMSOL to solve engineering problems
  • Deep expertise of vacuum pump technologies (ion, turbomolecular, scroll, diffusion, cryogenically cooled panels, getters, etc…) and sealing and bakeout techniques for large vacuum chambers
  • Highly proficient in vacuum conductance and pump down modelling and optimization using tools such as Mol Flow, Vac Tran, hand calculations, or other
  • Substantial technical experience with advanced knowledge and judgement in most of the following areas:
    • Design, commissioning, and operation of ultra-high vacuum systems and parts compatible with vacuum environments
    • Welding, machining,…
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