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Senior Mechanical Engineer

Job in Manassas, Prince William County, Virginia, 20108, USA
Listing for: Aurora Flight Sciences
Full Time position
Listed on 2026-03-04
Job specializations:
  • Engineering
    Aerospace / Aviation / Avionics, Mechanical Engineer
Job Description & How to Apply Below
Staff/Senior Mechanical Engineer

Position Overview

At Aurora Flight Sciences, we design, build, and fly advanced aircraft and enabling technologies from concept to reality. We are searching for a talented and self-motivated Staff/Senior Mechanical Engineer to help us create the future of flight. Responsibilities will include but not be limited to the following:

Responsibilities

* Lead system architecture design of novel aircraft, small UAS and supporting systems.

* Lead multi-disciplined teams conducting requirements and CONOPS development, rapid prototyping, software development, manufacturing, and integration of unmanned systems.

* Lead planning, development, and test of systems to ensure software and hardware performance and compatibility.

* Lead developmental and qualification testing, troubleshooting, and data analysis.

* Interface with company leadership, program management and functional management during program execution.

* Interface with and be the primary point of contact for customers throughout the design lifecycle to report on program progress.

* This position is based at Aurora's Manassas, VA location and is 100% on-site.

Minimum Requirements

* Bachelors Degree in Mechanical Engineering, Aerospace Engineering or other relevant 4-year engineering degree from an accredited university.

* Minimum ten years of experience in aircraft and/or small UAS development.

* Proficiency in mechanical design for aerospace applications.

* Proficiency with CAD tools including Solid Works, CATIA V5 and/or 3DX.

* Able to travel for up to 2 weeks at a time approximately 4 times per year.

* Must be a US Citizen and be able to obtain a security clearance.

Preferred Requirements

* Proficiency with test and data analysis tools such as Lab View, MATLAB, Excel, and Python.

* Knowledgeable in all aspects of the aircraft and small UAS development life cycle from initial design concepts to manufacturing, integration, and test.

* Working knowledge of electrical systems and software development and test methods.

* Demonstrated ability to troubleshoot complex problems on the fly while leading flight test operations.

* Self-motivator with demonstrated leadership performance in a multi-disciplined, small team environment.

* Experience with metal and/or composites fabrication, assembly, and integration.

* Proficiency operating manual and CNC mills and lathes, laser cutters, waterjets, and 3D printers.

* Familiar with UAV autopilot software such as PX4 (preferred), or Ardupilot.

* Proficient in electromechanical system design and analysis.

* Proficient in embedded systems programming, verification, and test.

* Radio Controlled (R/C) pilot with experience in custom R/C aircraft design, build, assembly, and flight operations.

* Holds current FAA Part 107 Certificate.

* Submitting a design or project portfolio is highly encouraged.

Physical Requirements

* Ability to lift 35 pounds

Salary Range (Annualized USD)

* Minimum Range: $ to $

* Maximum Range: $ to $
Position Requirements
10+ Years work experience
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