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Senior Process Engineer

Job in Manassas, Prince William County, Virginia, 20110, USA
Listing for: Freudenberg
Full Time position
Listed on 2026-07-01
Job specializations:
  • Engineering
    Manufacturing Engineer, Process Engineer, Quality Engineering, Automation & Mechatronics Engineer
Job Description & How to Apply Below

Freudenberg Job Opportunity

Working at Freudenberg:
We will wow your world!

Responsibilities:

Fully responsible for all engineering topics related to processes at the Thailand plant. Define and implement process standards for new projects and localization. Develop and maintain PFMEA, work instructions, and layout management Tooling, Machine Design & Specification.

  • Collaborate with BU Process Team to define specifications for new tooling and machines.
  • Lead machine design reviews and ensure compliance with technical requirements.
  • Conduct testing and trials to validate machine performance against specifications.

Process Development & Optimization

- Develop robust processes for new projects, localization, and product changes.

- Implement Lean principles and automation solutions to improve efficiency and reduce waste.

- Analyze cycle time, ergonomics, and implement continuous improvement initiatives.

Project Launch Support

  • Work closely with the APQP team to meet launch timelines from Design Freeze to Start of Production (SOP).
  • Organize and manage trials, PTR, and support IRR activities.
  • Assist in customer R@R audits.

Knowledge Sharing & Continuous Improvement

  • Update and share lessons learned, process standards, and engineering technologies with BU Process Team.
  • Drive continuous improvement projects to achieve plant KPIs such as scrap reduction, productivity enhancement, VPS implementation, and cost savings.

Ensure all HSE requirements are implemented within the assigned area.

Qualifications:

Bachelor's degree in Mechanical/Industrial Engineering or related field.

Minimum 5 years in process engineering within automotive or manufacturing industries.

Preferred:
Experience in automotive Noise, Vibration, Harshness (NVH) industry with complex projects and processes.

Hands-on experience with rubber-to-metal products, bonding applications, vulcanization, and assembly processes. Proven exposure to machine design, process development, and automation implementation.

Excellent problem-solving and project management skills.

Strong knowledge of APQP, FMEA, Lean principles, and ISO/TS standards.

Excellent problem-solving and project management skills. Ability to read and interpret engineering drawings (GD&T).

Proficiency in CAD software for design and layout.

Basic knowledge of PLC (Siemens) programming and troubleshooting.

Strong understanding of safety standards and compliance in manufacturing environments.

The Freudenberg Group is an equal opportunity employer that is committed to diversity and inclusion. Employment opportunities are available to all applicants and associates without regard to race, color, religion, creed, gender (including pregnancy, childbirth, breastfeeding, or related medical conditions), gender identity or expression, national origin, ancestry, age, mental or physical disability, genetic information, marital status, familial status, sexual orientation, protected military or veteran status, or any other characteristic protected by applicable law.

Vibracoustic (Thailand) Ltd.

Position Requirements
10+ Years work experience
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