Foundry Process Engineer

Job Details

Job Location:

WAF - Manitowoc, WI 54220

Position Type:
Full Time

FOUNDRY PROCESS ENGINEER

Wisconsin Aluminum Foundry | Manitowoc, WI

You don't become a great casting engineer by staying behind a desk.

At Wisconsin Aluminum Foundry, you'll be where the real engineering happens – on the production floor, at the process, solving problems that don't have easy answers.

You will develop casting processes for new products, troubleshoot existing jobs, dig into scrap and customer complaints, work alongside production leaders and operators, and use tools like MAGMASOFT, DOE, metallurgy principles, and process analysis to make a good process better. You will actually see the result of your work.

Your process becomes the casting.

As a Foundry Process Engineer, you'll help develop robust, repeatable, error-proof casting processes from new job startup through production.

• Develop new casting processes and bring new projects from concept into production
• Solve problems at the source by investigating scrap, defects, and customer complaints
• Work directly with production supervisors and managers during new job launches and troublesome jobs
• Use MAGMASOFT simulation to troubleshoot and improve casting performance
• Apply Design of Experiments (DOE) and structured problem-solving methods
• Evaluate metallurgy, gating systems, casting design, and process parameters
• Partner with Engineering to review simulations and identify opportunities to improve the process
• Design, program, and troubleshoot pressure testing, qualification, and machining fixtures
• Spend meaningful time on the production floor working with the people who run the process

This isn't an engineering role where you hand off your work and move on.

You own the problem until it's solved.

You probably enjoy the kind of problem that makes everyone else say:

"Why is this happening?"

And your first thought is:

"Let's figure it out."

You’ll fit well here if you:

• Have a Bachelor's degree in Engineering or a related field
• Have experience in an aluminum foundry, casting, or manufacturing environment
• Understand metallurgy, gating systems, casting design, and process development
• Are comfortable troubleshooting problems using data, technical analysis, and sound judgment
• Can make decisions when the answer isn't sitting in a textbook
• Communicate well with both engineers and people on the production floor
• Work well across Engineering, Operations, Quality, and leadership
• Know that the best solutions often come from getting close to the process

Experience with MAGMASOFT and Solid Works is highly desirable.

For more than 115 years, Wisconsin Aluminum Foundry has been solving some of the toughest aluminum and copper-based casting challenges. Today, our engineers work with advanced casting technologies and integrated manufacturing capabilities to take products from engineering and prototyping through production.

But what makes WAF different isn't just the technology.

It's the people who refuse to settle for "good enough."

Here, your work doesn't disappear into a spreadsheet. You'll see your engineering decisions on the floor, in the process, and ultimately in the parts we ship to customers.

Stop looking for a job where you can make an impact.

Find one where you can see it.