Foundry Process Engineer

FOUNDRY PROCESS ENGINEER Wisconsin Aluminum Foundry | Manitowoc, WIYou don't become a great casting engineer by staying behind a desk.

At Wisconsin Aluminum Foundry, you'll be where the real engineering happens – on the production floor, at the process, solving problems that don't have easy answers.

You will develop casting processes for new products, troubleshoot existing jobs, dig into scrap and customer complaints, work alongside production leaders and operators, and use tools like MAGMASOFT, DOE, metallurgy principles, and process analysis to make a good process better. You will actually see the result of your work.

Your process becomes the casting.

WHAT YOU'LL OWNAs a Foundry Process Engineer, you'll help develop robust, repeatable, error-proof casting processes from new job startup through production.

You'll:

Develop new casting processes and bring new projects from concept into production

Solve problems at the source by investigating scrap, defects, and customer complaints

Work directly with production supervisors and managers during new job launches and troublesome jobs

Use MAGMASOFT simulation to troubleshoot and improve casting performance

Apply Design of Experiments (DOE) and structured problem-solving methods

Evaluate metallurgy, gating systems, casting design, and process parameters

Partner with Engineering to review simulations and identify opportunities to improve the process

Design, program, and troubleshoot pressure testing, qualification, and machining fixtures

Spend meaningful time on the production floor working with the people who run the process

This isn't an engineering role where you hand off your work and move on.

You own the problem until it's solved.

THIS MIGHT BE YOU IF…You probably enjoy the kind of problem that makes everyone else say:
Why is this happening? And your first thought is:
Let's figure it out. You'll fit well here if you:

Have a Bachelor's degree in Engineering or a related field

Have experience in an aluminum foundry, casting, or manufacturing environment

Understand metallurgy, gating systems, casting design, and process development

Are comfortable troubleshooting problems using data, technical analysis, and sound judgment

Can make decisions when the answer isn't sitting in a textbook

Communicate well with both engineers and people on the production floor

Work well across Engineering, Operations, Quality, and leadership

Know that the best solutions often come from getting close to the process

Experience with MAGMASOFT and Solid Works is highly desirable.

WHY WAF?

For more than 115 years, Wisconsin Aluminum Foundry has been solving some of the toughest aluminum and copper-based casting challenges. Today, our engineers work with advanced casting technologies and integrated manufacturing capabilities to take products from engineering and prototyping through production.

But what makes WAF different isn't just the technology.

It's the people who refuse to settle for  good enough. Here, your work doesn't disappear into a spreadsheet. You'll see your engineering decisions on the floor, in the process, and ultimately in the parts we ship to customers.

Stop looking for a job where you can make an impact.

Find one where you can see it.

Join WAF. Apply today.