3rd Shift Gatekeeper

JOB SUMMARY:

The Gatekeeper plays a critical role in ensuring the integrity, accuracy, and traceability of all raw materials, ingredients, and packaging entering and exiting the production facility. This individual is responsible for controlling inventory flow between the warehouse and production lines, verifying that all items match Bill of Materials (BOM) requirements, and maintaining accurate documentation in the company’s inventory management system. The Gatekeeper acts as the primary liaison between Production, Warehouse, and Quality teams to ensure all materials are tracked, rotated, and recorded properly to support food safety compliance, efficiency, and cost control.

• Serve as the first point of contact for all inbound and outbound materials moving between the warehouse and production floor.
• Verify that all materials issued to production align with the Bill of Materials (BOM) and that correct quantities, item codes, and descriptions are used.
• Record lot numbers, expiration dates, and quantities for all materials issued to and returned from production.
• Maintain traceability for every ingredient and packaging component used in each batch or run, ensuring complete compliance with SQF, FDA, USDA, and GMP standards
  .
• Identify and isolate any materials with incorrect labeling, expired dates, or quality concerns
  , escalating issues immediately to Quality or Production Management.
• Update the company’s ERP or inventory management system in real‑time to reflect all movements of raw and finished materials.
• Support periodic cycle counts, physical inventories
  , and reconciliation of discrepancies, ensuring root cause analysis and corrective actions are documented.

• Verify product staging and line setups against production schedules and recipes prior to each run.
• Communicate proactively with line leads and production supervisors regarding shortages, substitutions, or material discrepancies.
• Monitor material usage throughout production shifts and reconcile variances between actual consumption and system usage.
• Ensure proper labeling and identification of all return materials, partial pallets, and unused items before returning them to inventory.
• Support coordination of material changeovers, ensuring minimal downtime and accurate inventory adjustments.
• Track and communicate yield variances or unusual usage patterns to the Inventory or CI teams for investigation.

• Accurately enter all material transactions (issues, returns, adjustments) into the inventory management system.
• Maintain batch documentation
  , usage logs, and traceability reports required for audits or recalls.
• Prepare daily summaries of inventory movement for Production and Warehouse Management review.
• Assist in developing or improving SOPs and process documentation related to material handling, traceability, and data accuracy.
• File and organize all paperwork, including bills of lading, production reports, and lot tracking forms, in compliance with record retention policies.

• Follow all GMP, Food Safety, and Workplace Safety policies at all times.
• Maintain clean and organized workstations, ensuring that materials are handled in a sanitary manner.
• Verify that materials are properly stored (e.g., temperature, allergen segregation, FIFO compliance).
• Participate in internal and external audits as required, providing accurate records and support to auditors.
• Promptly report any safety, food safety, or quality concerns to the appropriate supervisor or Quality representative.
• Adhere to all OSHA, SQF, and Urban Farmer Safety standards, including proper PPE usage, lockout/tagout awareness, and ergonomic handling of materials.

• Coordinate with Warehouse, Production, Quality, and Planning teams to ensure smooth flow of materials and data accuracy.
• Provide clear, timely communication regarding material shortages, discrepancies, or process issues.
• Support onboarding or training of new team members in inventory control procedures.
• Participate in cross-department meetings to address recurring issues and suggest…