Process Engineer

Locations:
Southampton, MA or Manchester, CT

Salary: $65-100k

Our client is seeking a Process Engineer to lead manufacturing development initiatives for aerospace components. You will drive process modeling, documentation, and production planning to enable multi-part production and lights-out machining operations. This role collaborates with programming, operations, and quality teams to develop innovative, efficient, and compliant manufacturing processes.

• Develop manufacturing processes for new aerospace components aligned with best practices
• Create fixturing methodologies and CAM programming approaches for new products
• Review purchase orders to ensure programming and production lead times meet delivery commitments
• Validate process feasibility and production durations to meet quoted hours
• Ensure seamless integration of new product processes with existing manufacturing capabilities

• Design part and fixture models, assembly drawings, and 3D visualization models using Solid Works and CAD/CAM software
• Develop standardized toolpath strategies and CAM programming templates
• Create detailed setup drawings, work holding documentation, and manufacturing process sheets
• Establish CAD standards and design guidelines to maintain manufacturing consistency

• Develop family-of-parts grouping strategies and production batching methodologies
• Design tombstone strategies for lights-out machining and unmanned operations
• Create comprehensive setup sheets and operator work instructions with process monitoring protocols
• Enable efficient multi-fixture production for small- to midsize parts

• Provide technical support for implementation of new processes
• Troubleshoot manufacturing issues and recommend process improvements
• Collaborate with programming and operations teams to refine processes
• Standardize tooling packages and best practices

• Maintain compliance withISO
  9001/AS9100quality standards
• Complete all required training and certification programs
• Maintain detailed technical documentation and change control

• Bachelor’s degree in Manufacturing, Mechanical, or Industrial Engineering preferred
• 3+ years in process engineering or manufacturing development
• Proven experience creating comprehensive technical documentation
• Advanced proficiency in Solid Works and CAD/CAM software
• Familiarity with aerospace manufacturing standards, GD&T, and traceability requirements

• Exceptional attention to detail and accuracy
• Strong analytical and problem-solving skills
• Excellent project management and organizational abilities
• Effective communication for presenting technical concepts
• Self-motivated and able to work independently
• Creative thinking to develop innovative manufacturing solutions
• Systematic approach to documentation and change control

• Must be a U.S. Citizen