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Senior Associate Engineer - Process Development

Job in Attleboro Falls, Bristol County, Massachusetts, 02763, USA
Listing for: Theragenics
Full Time position
Listed on 2026-06-14
Job specializations:
  • Engineering
    Manufacturing Engineer, Process Engineer, Quality Engineering, Mechanical Engineer
Job Description & How to Apply Below
Location: Attleboro Falls

Purpose of Job

The Senior Associate Engineer - Process Development will support Arrotek (USA)'s Design Services and Manufacturing teams during a period of rapid growth. This role is responsible for hands-on development, prototyping, and process optimization of minimally invasive medical devices, with a strong emphasis on manufacturing process development, equipment capability, and production readiness.

This individual serves as a bridge between product development and manufacturing by developing robust processes, troubleshooting technical challenges, and ensuring efficient transfer of products into scalable production.

Essential Job Duties

Process Development & Manufacturing Support
  • Develop, optimize, and implement manufacturing processes for minimally invasive medical devices.
  • Provide daily technical support including troubleshooting equipment, materials, and processes.
  • Lead initiatives for process capability improvement, cycle time reduction, and scrap reduction.
  • Design and fabricate custom fixtures, tooling, and work-holding solutions.
  • Conduct process characterization and validation (IQ/OQ/PQ).
  • Evaluate and improve equipment utilization, workflow, and labor efficiency.
  • Support Lean manufacturing and continuous improvement activities.
Hands-On Prototyping & Fabrication
  • Perform hands-on prototype fabrication including machining, assembly, bonding, and reflow processing.
  • Build and iterate engineering prototypes and pilot builds.
  • Operate and troubleshoot lab and production equipment.
  • Develop repeatable assembly processes for precision components.
Product Development Support
  • Collaborate with design engineers to ensure manufacturability (DFM/DFA).
  • Support early-stage prototyping and feasibility builds.
  • Generate work instructions and process documentation.
  • Participate in design reviews and risk assessments.
Manufacturing Transfer & Validation
  • Support transfer to manufacturing including documentation and training.
  • Execute process validations and verification studies.
  • Support inspection method development.
  • Ensure compliance with FDA and ISO 13485 requirements.
Data Analysis & Continuous Improvement
  • Analyze process data to identify improvements.
  • Lead root cause investigations and corrective actions.
  • Identify cost reduction opportunities.
Requirements

Education
  • Associate or Bachelor's Degree in Engineering or a related field.
Experience
  • 8-12+ years in medical device manufacturing or process engineering.
  • Strong background in process development and troubleshooting.
  • Experience in regulated environments (FDA / ISO 13485).
Technical Skills
  • Hands-on machining, fixturing, and tooling development.
  • Precision assembly processes.
  • Equipment troubleshooting and process setup.
  • CAD (e.g., Solid Works) is helpful but secondary.
Why Join Us
  • Work on innovative projects that directly impact patient care.
  • Collaborate with engineers and cross-functional teams in a dynamic environment.
  • Opportunities for career growth and skill development.
  • Competitive benefits and a supportive, purpose-driven culture.
  • Be part of a mission that matters-developing prototypes that contribute to life-saving medical devices.
Ready to make a difference? Apply today and help shape the future of healthcare innovation.
Position Requirements
10+ Years work experience
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