Sr. Staff Engineer, Molding

Sr. Staff Engineer, Molding

We are seeking a highly experienced Sr. Staff Engineer, Molding to provide expert technical leadership and strategic direction for our molding operations, ensuring optimal performance, quality, and innovation in the development and manufacturing of critical life science products.

Job Responsibilities:

• Lead the design, development, and optimization of complex injection molding processes, tools, and equipment for high-volume, high-precision medical devices and diagnostic components. Serve as the primary technical expert for all molding-related activities, including material selection, process parameter development, mold design review, and troubleshooting of molding defects.
• Drive continuous improvement initiatives in molding operations, implementing advanced manufacturing techniques, automation, and lean principles to enhance efficiency, reduce costs, and improve product quality.
• Collaborate cross-functionally with R&D, Quality, Manufacturing, and Supply Chain teams to ensure seamless integration of molding processes into new product introductions and existing product lines.
• Mentor and provide technical guidance to junior engineers and technicians, fostering a culture of technical excellence and innovation within the molding department.
• Develop and implement robust process validation strategies (IQ, OQ, PQ) for molding processes, ensuring compliance with FDA, ISO, and other relevant regulatory standards.
• Evaluate and recommend new molding technologies, materials, and equipment to enhance capabilities and maintain a competitive edge.
• Conduct root cause analysis of molding failures and implement effective corrective and preventive actions.
• Manage and prioritize multiple projects, ensuring timely delivery within budget and scope.

Job Qualifications:

• Bachelor's degree in Mechanical Engineering, Materials Science, Polymer Engineering, or a related technical field. Master's or Ph.D. preferred.
• 10+ years of progressive experience in injection molding engineering within the medical device, pharmaceutical, or other highly regulated industries.
• Demonstrated expertise in mold design, polymer science, process optimization, and scientific molding principles.
• Extensive experience with various thermoplastic and thermoset materials used in life science applications.
• Proficiency in DFM, DFA, statistical process control (SPC), and design of experiments (DOE).
• Strong understanding of regulatory requirements (e.g., FDA 21 CFR Part 820, ISO 13485) applicable to medical device manufacturing.
• Experience with CAD software (e.g., Solid Works, Creo) and mold flow simulation software (e.g., Moldflow, Sigmasoft).
• Proven ability to lead complex technical projects and mentor engineering teams.
• Excellent problem-solving, analytical, and communication skills.

At BD, we prioritize on-site collaboration because we believe it fosters creativity, innovation, and effective problem-solving, which are essential in the fast-paced healthcare industry. For most roles, we require a minimum of 4 days of in-office presence per week to maintain our culture of excellence and ensure smooth operations, while also recognizing the importance of flexibility and work-life balance.

For certain roles at BD, employment is contingent upon the Company's receipt of sufficient proof that you are fully vaccinated against COVID-19. In some locations, testing for COVID-19 may be available and/or required. Consistent with BD's Workplace Accommodations Policy, requests for accommodation will be considered pursuant to applicable law.

To find purpose in the possibilities, we need people who can see the bigger picture, who understand the human story that underpins everything we do. We welcome people with the imagination and drive to help us reinvent the future of healthcare. At BD, you'll discover a culture in which you can learn, grow and thrive.

We believe that when people connect in person, we learn faster, collaborate more deeply, and build a stronger culture. Join us and enjoy a culture where face-to-face collaboration supports your learning, your progress, and your success.

Becton, Dickinson, and Company is an Equal Opportunity Employer. We evaluate applicants without regard to race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, and other legally protected characteristics.

Salary Range Information

$ - $ USD Annual