Sr Mechanical Engineer

Senior Mechanical Engineer

We are seeking a Senior Mechanical Engineer to join a growing engineering team responsible for the design, development, analysis, and validation of innovative electro-mechanical products. This position offers the opportunity to work on products from initial concept through manufacturing release while playing a key role in product innovation, technical leadership, and continuous improvement initiatives.

The ideal candidate will bring strong experience with Solid Works, injection molded plastics, sheet metal design, electro-mechanical packaging, and product development in a manufacturing environment.

Location:

Melville, NY

Salary: $115,000 - $130,000

• Lead the design, analysis, and development of mechanical components, assemblies, and systems from concept through production.
• Create detailed assembly drawings, part drawings, and engineering documentation.
• Develop and present multiple design concepts to engineering teams and stakeholders.
• Design for manufacturability, assembly, reliability, and cost optimization.
• Conduct FEA (Finite Element Analysis) and DFMEA/FMEA activities to improve product performance and reliability.
• Develop and execute testing and validation plans.
• Analyze product performance and implement design improvements.
• Evaluate finished products to ensure compliance with specifications, quality standards, and customer requirements.
• Collaborate with Document Control to create and maintain:
• 2D drawings
• Bills of Materials (BOMs)
• Engineering Change Orders (ECOs)
• Engineering documentation packages
• Prepare engineering reports, performance analyses, and technical recommendations.
• Continuously improve engineering processes, workflows, and design standards.
• Partner with Manufacturing, Quality, and Engineering teams to support product releases and production activities.
• Review fabrication, assembly, and installation processes to ensure successful product implementation.
• Support troubleshooting, root cause analysis, and design optimization efforts.
• Research emerging technologies and recommend new tools, processes, and design solutions.
• Mentor and support junior engineers.
• Provide technical guidance and leadership on engineering projects.
• Manage multiple projects and priorities while ensuring timely delivery of design objectives.

• Bachelor's Degree in Mechanical Engineering.
• 5+ years of mechanical engineering experience.
• Proficiency with Solid Works for design and analysis.
• Strong experience with:
• Mechanical design
• Injection molded plastic part design
• Sheet metal design
• Electro-mechanical packaging
• High-volume manufacturing environments
• Experience conducting:
• FEA (Finite Element Analysis)
• DFMEA/FMEA
• Design Validation Testing
• Strong understanding of:
• GD&T
• Product lifecycle management
• Design for Manufacturability (DFM)
• Engineering documentation and drafting standards

• Experience with PCB layout and electronics packaging.
• Experience designing consumer products and electro-mechanical devices.
• Knowledge of regulatory compliance and validation testing methods.
• Experience supporting new product development from concept through production.
• Strong background in automated and manual assembly processes.

• Strong design and analytical problem-solving skills.
• Ability to take ownership of projects from concept through product launch.
• Collaborative team player who enjoys working across multiple disciplines.
• Passion for innovation, product development, and continuous improvement.
• Technical leader who can mentor others while remaining hands-on in design and development activities.

• Growth & Advancement
• Strong opportunities for career advancement and leadership development.
• Exposure to a variety of new product development projects.
• Potential growth opportunities across multiple company locations nationwide.
• Collaborative Engineering Culture
• Forward-thinking, employee-focused organization.
• Innovative and progressive work environment.
• Cross-functional collaboration with engineering, manufacturing, and quality teams.
• Work Environment
• Modern Long Island engineering facility.
• Flexible first-shift schedule (typically 9:00 AM – 5:00 PM).
• On-site cafeteria.
• Su…