Emulate 3D Engineer

Location: Bridgman

Emulate 3D Engineer

Bridgman, Michigan, United States

We are seeking talented and energetic individuals to join our growing team!

Greatness takes continuous evolution.

That's why we're bringing together relentless problem solvers, proven processes, and audacious thinkers. We are driving to become one unrivaled force in automation - pushing what's possible for ourselves and our customers.

One team. Any challenge.

Convergix is a global automation systems integrator that serves diverse end markets. We design, build, test, and integrate custom solutions to automate our customers' operations with a focus on solving unique challenges that others struggle to address. As a team, we are on an improvement journey in pursuit of our vision: to become the ultimate trusted partner to our customers, capable of solving any industrial automation challenge with our passionate people, world renowned processes and diverse experience.

If you want to join a team whose mission is to elevate the automation industry, we want to hear from you! Learn more about us: 

The Role

The Emulate 3D Engineer is responsible for developing high‑fidelity mechanical emulations using Rockwell Automation's Emulate3D platform. This role focuses heavily on building reusable, scalable Emulate3D mechanical libraries that accurately represent real‑world equipment behavior for virtual commissioning, controls validation, and digital twin initiatives. Reporting to the VP of Controls Engineering, this position plays a critical role in advancing Convergix's digital engineering capabilities and simulation‑driven project delivery.

Key Responsibilities

* Develop detailed mechanical emulations in Emulate3D representing conveyors, robotics, material handling systems, and custom machinery

* Design, build, and maintain reusable Emulate3D mechanical component libraries aligned with Convergix engineering standards

* Collaborate with controls engineers to support virtual commissioning, PLC logic validation, and system testing

* Translate mechanical designs (CAD, layouts, specifications) into accurate Emulate3D models with correct kinematics and constraints

* Define simulation behaviors including collisions, sensors, physics properties, and motion profiles

* Support project teams during FAT, SAT, and customer demonstrations using Emulate3D simulations

* Continuously improve simulation fidelity, performance, and reusability of mechanical emulation assets

* Document modeling standards, best practices, and library usage guidelines

* Mentor and support other engineers in Emulate3D mechanical modeling techniques

Qualifications and Experience

Essential

* Bachelor's degree in Mechanical Engineering or related discipline

* 5+ years of experience in industrial automation or material handling system design

* Demonstrated hands‑on experience developing mechanical emulations in Rockwell Automation Emulate3D

* Proven experience creating and maintaining reusable Emulate3D mechanical libraries

* Strong understanding of mechanical systems, kinematics, and industrial equipment behavior

* Ability to interpret mechanical drawings, layouts, and 3D CAD models

* Experience working closely with controls engineering teams

* Excellent problem‑solving, communication, and documentation skills

Desirable

* Experience supporting virtual commissioning and digital twin initiatives

* Familiarity with Rockwell Automation control platforms and PLC integration concepts

* Experience in automotive, warehouse automation, or high‑speed material handling systems

* Entrepreneurial mindset with a passion for customer success

* Ability to mentor and influence technical teams

Physical Demands

* While performing the duties of this position, the employee is regularly required to stand, walk, sit, use hands to feel objects, reach with hands and arms, stoop, kneel, talk, and hear.

* Occasionally lifts or moves up to 25 pounds.

Perks of Being Part of the Team

Here at CONVERGIX, we offer a generous compensation and benefits package including:

* Comprehensive Medical, Dental, and Vision insurance plans

* 401K, including company match

* Company-paid life insurance with optional supplemental coverage for you and your spouse/children

*…