Operations Process Engineer Job Milan area,Michigan USA,Manufacturing / Production

Opta’s purpose is to create solutions that enhance productivity and set new standards for industrial performance. Our mission is to consistently deliver custom‑engineered additives, specialty equipment and technical expertise that solves complex challenges, optimizes process and drives long‑term success.

POSITION SUMMARY

The Process Engineer will seek to improve overall manufacturing processes as measured by improved operating efficiency, increased throughput and or reduced operating costs, develop and monitor maintenance KPIs. Solutions will be developed through detailed analysis of the manufacturing operations and the implementation of continuous improvement initiatives. The successful candidate will be expected to analyze plant manufacturing operating data with a focus on maintenance, recommend, and facilitate improvements to work practices, equipment, processes, methods, and controls by striving to resolve inefficiencies and eliminate waste.

KEY RESPONSIBILITIES

Optimize production processes to deliver cost savings, improve quality, and support new product capabilities
Improve process efficiency and utilization of resources including labor, energy, and raw materials
Analyze both employee and machinery workflows to streamline processes and maximize productivity while promoting personnel safety and a healthy work environment
Identify process bottlenecks and devise solutions to resolve them
Research new manufacturing technology and equipment and prepare proposals to justify the management expenditure
Monitor and track manufacturing systems’ functionality and production records, maintain production documentation
Ensure all processes and equipment comply with all state and federal regulations/guidelines through proactive solutions and technologies
Implement and advance LEAN manufacturing principles, equipment reliability, and automation into plant operations
Perform Value Stream Mapping to identify bottlenecks, Root Cause Analysis to improve quality and processes
Confer with plant management, shift operators, and maintenance personnel regarding manufacturing capabilities, production schedules, preventative maintenance and other considerations to facilitate production process improvements
Communicate effectively with shift operators, maintenance, and operational management ensuring alignment when introducing and implementing new processes, work instructions, and equipment
Develop design and drawings (2D and 3D) using CAD software
Lead projects from design/analysis to installation and commissioning
Work closely with operations, maintenance, EHS&Q, and necessary resources in pursuit of manufacturing efficiencies
Track and analyze maintenance KPIs including MTBF and MTTR and equipment/line reliability
Diagnose/Troubleshoot equipment breakdowns and implement CAPA plants to minimize downtime
Monitor OEE to ensure high equipment availability and performance
Maintain detailed database of key equipment/part suppliers, distributors, OEMs, consumables for timely and efficient procurement of parts and materials
Other duties as assigned

SKILLS AND EXPERIENCE

Bachelor’s degree in Mechanical Engineering, Industrial Engineering or Electrical Engineering
3‑5 years of relevant experience in an engineering or operations role
2 years of experience utilizing LEAN and or Six Sigma methodologies
Knowledge of manufacturing processes, equipment operation, and/or quality standards
Ability to interpret and relay drawing specifications and programming commands
Excellent computer literacy and interpersonal communication skills
Industrial flow/process flow, independent problem‑solving skills
Critical thinking and strategic planning skills
Green Belt in lean manufacturing is an asset
Possess basic electrical knowledge, including familiarity with PLCs, electrical schematics and wiring diagrams is an asset
Proficiency with CMMS software or prior experience with tracking and managing maintenance data in spreadsheets is essential
Proficiency with CAD software such as AutoCAD and Solidworks or equivalent is required
Availability to drive and visit other Opta sites will be required

PHYSICAL REQUIREMENTS

Must be able to traverse property and facility to diagnose…