R26-0008 - Process Engineer

USI/Asteelflash is actively looking for a highly organized and talented Process Engineer to help support the Engineering activities at our location in Milpitas, CA.
This position is 100% onsite.

Location:

Milpitas, CA [Onsite]

Employment Type:

Full-time, Exempt

Department:
Engineering

Reports To:

Engineering Manager

• Develop, implement, and validate manufacturing processes for PCBA assembly (SMT, box build).
• Optimize production line layouts for efficiency and productivity.
• Define process parameters and control methods.
• Conduct time studies and capacity analysis.

• Support product launch activities from prototype to mass production.
• Review Gerber files, BOMs, and assembly drawings for manufacturability (DFM/DFA).
• Create process flow charts, work instructions, and control plans.
• Coordinate pilot runs and process validation.

• Select and validate SMT equipment (printers, SPI, pick-and-place, reflow ovens, AOI).
• Support programming and optimization of equipment such as:
  • SMT lines (e.g., equipment from companies like ASMPT, Panasonic, Fuji Corporation)
  • Wave machines (e.g., Electrovert, SEHO, ERSA)
  • Conformal coating systems (e.g., PVA, Nordson)
• Ensure preventive maintenance plans are in place.
• Troubleshoot process and equipment-related issues.

• Analyze defects and implement corrective actions (8D, RCA, FMEA).
• Monitor KPIs such as FPY, OEE, yield, scrap, and cycle time.
• Implement poka-yoke and mistake-proofing solutions.

• Develop SOPs, process instructions, and engineering change documentation.
• Ensure compliance with IPC standards (e.g., IPC-A-610).
• Maintain process documentation in ERP/MES systems.

• Work closely with production, quality, supply chain, and R&D teams.
• Interface with customers for technical discussions and audits.
• Provide technical training to operators and technicians.

• Bachelor’s degree in an engineering field or equivalent level of knowledge normally obtained through completion of a BS degree.

• Requires 4+ years of related experience.

• Decision making
• Communication
• Project management
• Innovation
• Leadership
• Teamwork skills
• Problem-solving skills

• PCB assembly build processes
• SMT process
• Knowledge of PCBA manufacturing
• PTH knowledge
• Statistical process control

The expected pay rate for this position is $ - $ depending on specific skills and work experience.