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NPI System Design Engineer
Job in
Milpitas, Santa Clara County, California, 95035, USA
Listed on 2026-07-25
Listing for:
KLA
Full Time
position Listed on 2026-07-25
Job specializations:
-
Engineering
Systems Engineer, Electrical Engineering, Test Engineer
Job Description & How to Apply Below
Job Title
Primary Responsibilities
- Define and own system architecture, requirements, and interface definitions across subsystems
- Lead product transition from development to manufacturing
- Drive DFM / DFA / DFx (Design for Manufacturability, Assembly, Test, Cost)
- Establish and maintain system-level specifications, error budgets, and performance trade-offs
- Lead cross-functional design reviews and ensure alignment across electrical, mechanical, firmware, and software domains
- Drive Design for Excellence (DFx), including manufacturability, assembly, testability, cost, reliability, and serviceability
- Influence subsystem designs to optimize performance, yield, quality, and cost of ownership
- Identify technical risks and develop mitigation strategies throughout the product lifecycle
- Lead system-level integration, validation, and verification planning and execution
- Resolve system-level issues across engineering, manufacturing, and field environments
- Collaborate with product marketing and engineering leadership to align system requirements with customer and roadmap needs
- Provide technical leadership for next-generation technologies (N+1, N+2 roadmap planning)
- Ensure documentation readiness: BOMs, routings, work instructions
- Own electrical and system-level aspects of NPI from prototype through production release
- Lead product transition from development to manufacturing, ensuring build readiness (processes, tools, fixtures, test coverage)
- Coordinate prototype, pilot, qualification builds, and early production ramp
- Drive electrical bring-up, debug, system integration, and issue resolution
- Define manufacturing test strategies, coverage, and validation approaches
- Identify and mitigate risks related to yield, reliability, and cycle time
- Partner with manufacturing engineering to drive yield improvement and ramp readiness
- Support supplier / contract manufacturer engagement and sourcing decisions
- Ensure full documentation readiness (BOMs, routings, work instructions, test procedures)
- Drive corrective actions and incorporate lessons learned into future programs
- Support customer demos, first-article builds, and ramp plans
- Develop and evaluate next-generation system concepts and architectures
- Perform modeling and simulation (including physical and thermal principles where applicable) to derive system requirements
- Conduct trade-off analysis to optimize system performance versus cost and schedule
- Lead subsystem partitioning aligned to business and technical objectives
- Ensure comprehensive test, validation, and verification plans are implemented
- Drive root cause analysis and resolution of complex system-level issues
- Lead small cross-functional teams on design issues, supplier escalations, and manufacturing challenges
- Support prototype testing, data analysis, and performance validation
- Develop diagnostic strategies for system troubleshooting and reliability improvement
- Mentor and develop junior system engineers and influence engineering best practices
- Strong background in modeling and simulation of complex systems (electrical, optical, thermal, or multi-physics)
- Experience developing computational models to analyze system performance under varying conditions
- Knowledge of optical, electromechanical, imaging, thermal, or motion control systems
- Familiarity with scripting languages (e.g., Python) for modeling or data analysis
- Exposure to AI - Skill based/Agent based AI to drive faster work flows.
- Demonstrated expertise in system-level diagnostics and troubleshooting
- Strong analytical problem-solving skills across complex, multi-disciplinary systems
- Ability to communicate effectively across all organizational levels and global teams
- Technical degree in Electrical Engineering, Material Engineering, Physics, Systems Engineering
- 5–10 years of experience in electrical hardware development and productization
- Proven experience with NPI, pilot builds, and manufacturing ramp-up
- Demonstrated success taking hardware designs from concept through manufacturing release
- Strong hands-on experience with lab equipment (oscilloscopes, DMMs, signal generators, analyzers)
- Experience supporting manufacturing builds and resolving cross-disciplinary issues
- Strong communication, documentation, and problem-solving skills
- Experience working with global suppliers and contract manufacturers
- Familiarity with semiconductor equipment, industrial systems, or high-reliability products
- Experience in mixed-signal systems, power distribution, or system-level electrical design
- Understanding of regulatory, safety, and compliance requirements
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