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NPI System Design Engineer

Job in Milpitas, Santa Clara County, California, 95035, USA
Listing for: KLA
Full Time position
Listed on 2026-07-25
Job specializations:
  • Engineering
    Systems Engineer, Electrical Engineering, Test Engineer
Job Description & How to Apply Below

Job Title

Primary Responsibilities

  • Define and own system architecture, requirements, and interface definitions across subsystems
  • Lead product transition from development to manufacturing
  • Drive DFM / DFA / DFx (Design for Manufacturability, Assembly, Test, Cost)
  • Establish and maintain system-level specifications, error budgets, and performance trade-offs
  • Lead cross-functional design reviews and ensure alignment across electrical, mechanical, firmware, and software domains
  • Drive Design for Excellence (DFx), including manufacturability, assembly, testability, cost, reliability, and serviceability
  • Influence subsystem designs to optimize performance, yield, quality, and cost of ownership
  • Identify technical risks and develop mitigation strategies throughout the product lifecycle
  • Lead system-level integration, validation, and verification planning and execution
  • Resolve system-level issues across engineering, manufacturing, and field environments
  • Collaborate with product marketing and engineering leadership to align system requirements with customer and roadmap needs
  • Provide technical leadership for next-generation technologies (N+1, N+2 roadmap planning)
  • Ensure documentation readiness: BOMs, routings, work instructions
New Product Introduction (NPI) Ownership
  • Own electrical and system-level aspects of NPI from prototype through production release
  • Lead product transition from development to manufacturing, ensuring build readiness (processes, tools, fixtures, test coverage)
  • Coordinate prototype, pilot, qualification builds, and early production ramp
  • Drive electrical bring-up, debug, system integration, and issue resolution
  • Define manufacturing test strategies, coverage, and validation approaches
  • Identify and mitigate risks related to yield, reliability, and cycle time
  • Partner with manufacturing engineering to drive yield improvement and ramp readiness
  • Support supplier / contract manufacturer engagement and sourcing decisions
  • Ensure full documentation readiness (BOMs, routings, work instructions, test procedures)
  • Drive corrective actions and incorporate lessons learned into future programs
  • Support customer demos, first-article builds, and ramp plans
Key Duties
  • Develop and evaluate next-generation system concepts and architectures
  • Perform modeling and simulation (including physical and thermal principles where applicable) to derive system requirements
  • Conduct trade-off analysis to optimize system performance versus cost and schedule
  • Lead subsystem partitioning aligned to business and technical objectives
  • Ensure comprehensive test, validation, and verification plans are implemented
  • Drive root cause analysis and resolution of complex system-level issues
  • Lead small cross-functional teams on design issues, supplier escalations, and manufacturing challenges
  • Support prototype testing, data analysis, and performance validation
  • Develop diagnostic strategies for system troubleshooting and reliability improvement
  • Mentor and develop junior system engineers and influence engineering best practices
Preferred Qualifications
  • Strong background in modeling and simulation of complex systems (electrical, optical, thermal, or multi-physics)
  • Experience developing computational models to analyze system performance under varying conditions
  • Knowledge of optical, electromechanical, imaging, thermal, or motion control systems
  • Familiarity with scripting languages (e.g., Python) for modeling or data analysis
  • Exposure to AI - Skill based/Agent based AI to drive faster work flows.
  • Demonstrated expertise in system-level diagnostics and troubleshooting
  • Strong analytical problem-solving skills across complex, multi-disciplinary systems
  • Ability to communicate effectively across all organizational levels and global teams
Minimum Qualifications
  • Technical degree in Electrical Engineering, Material Engineering, Physics, Systems Engineering
  • 5–10 years of experience in electrical hardware development and productization
  • Proven experience with NPI, pilot builds, and manufacturing ramp-up
  • Demonstrated success taking hardware designs from concept through manufacturing release
  • Strong hands-on experience with lab equipment (oscilloscopes, DMMs, signal generators, analyzers)
  • Experience supporting manufacturing builds and resolving cross-disciplinary issues
  • Strong communication, documentation, and problem-solving skills
  • Experience working with global suppliers and contract manufacturers
  • Familiarity with semiconductor equipment, industrial systems, or high-reliability products
  • Experience in mixed-signal systems, power distribution, or system-level electrical design
  • Understanding of regulatory, safety, and compliance requirements
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