PCBA Process Engineer
Listed on 2026-08-09
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Engineering
Process Engineer, Manufacturing Engineer, Quality Engineering, Lean Manufacturing / Six Sigma -
Manufacturing / Production
Manufacturing Engineer, Quality Engineering, Lean Manufacturing / Six Sigma
Flex is the diversified manufacturing partner of choice that helps market-leading brands design, build and deliver innovative products that improve the world. A career at Flex offers the opportunity to make a difference and invest in your growth in a respectful, inclusive, and collaborative environment.
To support our extraordinary teams who build great products and contribute to our growth, we’re looking to add a PCBA Process Engineer located in Milpitas, CA.
Reporting to the Director, Operations Engineering, the PCBA Process Engineer will be responsible for developing, improving, and sustaining PCBA manufacturing processes with a strong focus on cost, quality, delivery, productivity, and yield improvements. This position will support process engineering activities across new product introduction, equipment implementation, process optimization, troubleshooting, and continuous improvement in a high-technology electronics manufacturing environment.
What a typical day looks like:
- Drive PCBA process development and optimization to improve quality, cost, delivery, and manufacturing efficiency.
- Evaluate product designs and manufacturing processes using DFX methodologies.
- Establish and sustain robust, repeatable process parameters for production.
- Lead troubleshooting efforts and implement corrective actions for process-related issues.
- Champion yield, productivity, throughput, cycle-time, and safety improvement initiatives.
- Support capital equipment selection, qualification, implementation, and new technology introduction.
- Develop and maintain process documentation, manufacturing standards, and statistical process controls.
- Partner with cross-functional teams to support new product introduction, technology transfers, and operator training...
- 8+ years of process engineering experience within high-technology electronics manufacturing.
- Bachelor’s degree in Engineering.
- Deep expertise in PCBA manufacturing processes, including SMT, stencil printing, SPI, pick-and-place, reflow soldering, wave/selective soldering, coating, underfill, and depanelization.
- Strong experience developing, optimizing, and sustaining manufacturing processes with a focus on yield, quality, throughput, and cycle time improvements
- Proven ability to troubleshoot complex process issues using statistical methods and root cause analysis tools.
- Experience supporting NPI, technology transfers, equipment qualification, and process validation in a high-volume manufacturing environment.
- Hands-on knowledge of process control, DOE, SPC, PFMEA, and continuous improvement methodologies to drive manufacturing excellence.
- Strong understanding of PCBA inspection and test methodologies, including AOI, X-ray, functional testing, component testing, and measurement systems.
- Demonstrated technical leadership with the ability to influence cross-functional teams, lead process improvement initiatives, and support strategic manufacturing objectives.
Please email and we'll discuss your specific situation and next steps (
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