Sr. Process Engineer

Overview

The Senior Process Engineer ensures Process Engineering Standards and how they relate to the development, documentation, and production of all products at All Flex. The Senior Process Engineer has a thorough understanding of circuit assembly and design variables which affect product quality. The Senior Process Engineer reports to the Process Engineering Manager.

• Own and back-up numerous processes.
• Support Operations with process, equipment, instruction, material, and part number challenges.
• Create new systems and overhaul existing systems.
• Introduce and develop new abilities.
• Own daily root cause analysis on failures, and corrective and preventative actions.
• Fully document Standard Operating Procedures, Control Plans, Risk Mitigations, Environmental Health & Safety Requirements. Photo and video-based instructions are desired.
• Write assembly instructions for part numbers as needed.
• Own large project and Lead cross-functional improvements.
• Lead audits and customer visits.
• Create step-improvements in process controls and process capability.
• Corroborate with and travel to other AFS factories, to adopt best practices.
• Provide occasional evening and weekend phone support.
• Other duties as assigned.

• Bachelor’s of Science degree in an engineering field: manufacturing, mechanical, chemical, electrical, or industrial, or similar studies.

• 5-15 years of relevant experience
• Experienced in mistake prevention methods such as poka-yoke.
• GR&R, FMEA, PPAP, IQ OQ PQ, Poka-Yoke, Minitab, and statistical analysis skills. Lean Facilitator skill.

• Proficient in Minitab
• Proficient in Microsoft Office

• Up to 5%

• Excellent critical thinking and problem-solving skills.
• Excellent written and verbal communication skills.
• Strong technical writing skills.
• Effective change management skills.
• Design-For-Manufacturability skills.
• Knowledge of vendor fabrication methods: machining, welding, anodizing, and powder coating.
• 3D printer skills.
• 3D CAD skill. Solidworks preferred.
• CAM and machine code skill.
• Self-motivated and detail oriented.

We offer a competitive base salary in the $105,000 to $120,000 range, based on experience and qualifications, along with annual bonus and profit-sharing opportunities tied to performance. Beyond pay, our market-leading benefits are designed to support your wellbeing. These include medical, dental, vision, and life insurance, as well as short- and long-term disability coverage. We also provide a health savings account with company match, a retirement plan with employer contributions through Vanguard, and access to the Granite Assistance Fund for support when it’s needed most.

We value time for rest and personal growth, offering generous paid time off, including volunteer time off and paid holidays.