Manufacturing Engineer Security Clearance

Position: Manufacturing Engineer with Security Clearance
The Manufacturing/Process Engineer - Plasma Spray & HVOF will provide specialized expertise in thermal spray coating processes, focusing on Plasma Spray and High-Velocity Oxygen Fuel (HVOF) applications. This role is integral to supporting aerospace manufacturing operations, ensuring adherence to OEM standards, and driving continuous improvement initiatives. The engineer will collaborate closely with cross-functional teams to optimize coating processes, enhance product quality, and maintain compliance with industry regulations.

Essential Responsibilities:

-Lead the development, implementation, and optimization of Plasma Spray and HVOF coating processes to meet product specifications and quality standards.
-Provide technical support to manufacturing teams, addressing process-related issues and implementing corrective actions as necessary.
-Create and maintain detailed work instructions, process flows, and technical documentation in compliance with aerospace industry standards.
-Ensure all processes align with OEM specifications and regulatory requirements.
-Conduct thorough root cause analysis for process deviations, quality issues, and failures.
-Develop and implement corrective and preventive actions to mitigate recurrence.
-Apply lean manufacturing principles to streamline processes, reduce waste, and improve efficiency.
-Lead or participate in continuous improvement initiatives, utilizing tools such as Six Sigma, 5S, and Kaizen.
-Provide training and mentorship to team members on Plasma Spray and HVOF processes, equipment, and safety protocols.
-Foster a culture of knowledge sharing and collaboration within the team.
-Work closely with cross-functional teams, including design, quality, and production, to ensure seamless integration of coating processes into manufacturing workflows.
-Communicate effectively with stakeholders to report on process performance, improvements, and challenges.

Qualifications:

-Bachelor’s degree in Chemical, Materials, Mechanical Engineering, or a related field or certification
-3–5 years of hands-on experience with Plasma Spray and HVOF coating processes, preferably in aerospace manufacturing.
-Equivalent combinations of relevant education and work experience will also be considered in lieu of stated requirements
-Experience in creating and managing technical documentation and work instructions.
-Strong understanding of thermal spray coating technologies, materials science, and surface preparation techniques.
-Proficiency in CAD software (e.g., Solid Works) for process design and simulation.
-Familiarity with aerospace industry standards, OEM specifications, and regulatory requirements.
-Experience in Maintenance, Repair, and Overhaul (MRO) environments is desirable.
-Demonstrated ability to perform root cause analysis and implement effective corrective actions.
-Strong analytical skills with attention to detail.
-Knowledge of lean manufacturing principles and experience in applying them to improve process efficiency.
-Ability to work collaboratively in a team environment, sharing knowledge and supporting team objectives.