Thermal Systems Engineer

• Lead technology programs to conceptualize, design, develop, validate, and deliver next-generation thermal management systems and components across Ford and Lincoln vehicle portfolios
• Apply systems engineering methodologies including Boundary Diagrams, P-Diagrams, DFMEA, RCL, and RDM
• Lead cross-functional teams in defining requirements and design verification plans
• Drive advanced research work streams from conceptualization through supplier engagement, simulation, and testing
• Translate simulation, bench, and vehicle test data into design optimization and performance improvements
• Connect Ford Research, Product Development, Manufacturing, and Planning organizations to accelerate production launches
• Define technical requirements for suppliers and guide design development and validation
• Evaluate emerging thermal systems and component designs with suppliers
• Direct CAD designers and assess vehicle packaging feasibility
• Own systems engineering documentation and communicate engineering assumptions
• Lead GTDS project execution and gateway reviews, presenting strategy and progress to senior management
• Propose and lead collaborative research projects with universities

• 5+ years of hands-on design, development, and systems engineering experience in thermal systems for ICE and electrified vehicles
• Master of Science in Mechanical or Automotive Engineering required
• PhD strongly preferred
• Deep technical mastery of thermal system and component design, including coolant and refrigerant subsystems
• Track record of delivering innovative, production-ready solutions
• Experience with thermal systems across Gas, Diesel, xEV, BEV, and Fuel Cell platforms
• Experience leading large, complex project teams and cross-functional groups
• Experience developing controls and calibration strategies for vehicle thermal and energy management systems
• Experience with thermal system simulation, vehicle testing, and validation methodologies
• Technical proficiency with ATI Vision, MATLAB, LabVIEW, and commercial thermal simulation platforms
• Working knowledge of Team Center
• Familiarity with Ford Research QOS (GTDS) process
• Ability to communicate complex technical information to management and executive stakeholders
• Proficiency with Microsoft Office and modern AI-enabled tools
• Must be legally authorized to work in the United States
• Visa sponsorship is not available

Demonstrates expertise in thermal system design and development for ICE and electrified vehicles, with a strong focus on innovative solutions and project leadership. Proficient in systems engineering methodologies and capable of effectively communicating complex technical information to stakeholders.

• Thermal System Design
• Systems Engineering Methodologies
• Project Leadership
• Thermal System Simulation
• Controls and Calibration Strategies

• Thermal System Design
• Systems Engineering
• Project Management
• Thermal System Simulation
• Controls Development
• Validation Methodologies
• Design Optimization
• Performance Improvement
• Technical Documentation
• Requirements Definition

• Communication
• Collaboration
• Leadership
• Problem-Solving
• Cross-Functional Team Leadership

• Master of Science in Mechanical Engineering
• Master of Science in Automotive Engineering
• PhD in Relevant Field (Preferred)

• Thermal Management Systems
• ICE Vehicles
• Electrified Vehicles
• Gas Platforms
• Diesel Platforms
• XEV
• BEV
• Fuel Cell
• Ford Research QOS
• GTDS Process

• ATI Vision
• MATLAB
• LabVIEW
• Commercial Thermal Simulation Platforms
• Team Center
• Microsoft Office
• AI-Enabled Tools