Sr. Process Engineer

Sr. Process Engineer

Location:

Morgantown, WV Type:
Direct Hire Compensation:
Work Model:
Onsite – onsite

• Lead, design, install, commission, as well as maintain and improve low acid aseptic process and equipment. Implements and maintains plant equipment, systems and other fixed assets to a high standard of safety, quality, and productivity.

• Provide process and engineering support to all aspects of the operation, including dairy receiving, batching/blending, pasteurization, UHT Processing, aseptic filling, and packaging equipment.

• Identify root causes of manufacturing failures using structured problem solving methodologies like fishbone and 8D; apply fixes to prevent reoccurrence.

• Support CAPA initiatives for regulatory compliance, ensuring processes meet USDA and FDA standards.

• Improve equipment data collection, utilization, efficiency, and obsolescence. Collaborate with other functions to execute projects successfully.

• Develop and review process documentation, including SOPs, batch records, validation protocols, and change control documents.

• Support EH&S activities, including developing Lock Out Tag Out procedures.

• Perform on-site troubleshooting during process scale-up and implementation.

• Monitor and maintain utility systems such as RO water systems to ensure optimal performance.

• Ensure compliance with food safety standards and support process investigations and change controls.

• Create equipment/process specifications, drawings, and software as needed.

• Develop project justifications and proposals for capital investments.

• Provide technical training to department employees and others involved.

• Monitor production and implement continuous improvement initiatives.

• Assist with maintaining facility utility system performance and safety protocols.

• Bachelor's degree in Process, Chemical, or Mechanical Engineering.

• 5 to 7 years of engineering experience in aseptic processing or related regulated environment (GMP, FDA, ISO, OSHA, USDA).

• Proficient in problem solving methodologies.

• Skilled in data analysis and loss deployment.

• Troubleshoot mechanical, process, automation issues.

• Strong teamwork and leadership skills.

• Knowledge of software systems (Allen Bradley, Siemens, B&R), HMIs, alarms.

• Extensive understanding of engineering principles and procedures.

• Excellent analytical, communication, organizational, and interpersonal skills.

• Proficient with Microsoft Office Suite.

• Ability to lift up to 15 pounds and work with equipment containing electromagnetic components.

• Ability to work prolonged periods at a desk and computer.