Electrical Controls Engineer

Job Description

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Electrical Controls Engineer

Location: Morristown, TN (100% Onsite)
Employment Type: Full-Time

Position Overview

A leading global manufacturer of sustainable packaging solutions is seeking an experienced Electrical Controls Engineer to support industrial automation, maintenance reliability, and continuous improvement initiatives within a high-volume manufacturing environment. This role is responsible for PLC programming, troubleshooting electrical and controls systems, supporting maintenance operations, and driving equipment reliability and plant performance.

Key Responsibilities

• Develop, modify, and troubleshoot PLC programs using Siemens STEP 7 and Schneider Electric platforms.
• Diagnose and resolve electrical, controls, and automation issues on manufacturing equipment.
• Support equipment commissioning, startups, upgrades, and continuous improvement projects.
• Collaborate with maintenance and operations teams to improve equipment reliability and reduce downtime.
• Maintain electrical schematics, technical documentation, and change records using AutoCAD.
• Utilize CMMS software for maintenance planning, scheduling, asset management, and work coordination.
• Support preventive and corrective maintenance programs and reliability initiatives.
• Ensure compliance with electrical codes, OSHA requirements, and workplace safety standards.
• Lead root cause analysis efforts using methodologies such as FMEA, 5 Whys, and corrective action processes.
• Manage maintenance priorities, projects, contractors, vendors, and service providers.
• Mentor technicians and support the development of maintenance and technical teams.
• Drive continuous improvement initiatives focused on safety, reliability, and operational excellence.

Qualifications
Required

• Bachelor's degree in Engineering, Industrial Maintenance, or a related field.
• 3+ years of experience leading maintenance operations in an industrial manufacturing environment or 5+ years of manufacturing supervisory experience.
• Strong PLC programming and troubleshooting experience.
• Experience with industrial automation, motor controls, VFDs, and industrial networking protocols.
• Proficiency with AutoCAD and electrical schematic interpretation.
• Experience working in manufacturing, maintenance, or reliability-focused environments.
• Strong leadership, project management, troubleshooting, and communication skills.

Preferred

• Experience with CMMS software.
• TPM (Total Productive Maintenance) or Reliability Engineering experience.
• Experience leading maintenance teams in a continuous manufacturing environment.

Compensation & Benefits

• Competitive salary
• Medical, dental, and vision insurance
• HSA and FSA options
• 401(k) with company match
• Life, disability, and accident insurance
• Employee Assistance Program (EAP)
• Paid time off and company holidays
• Tuition reimbursement
• Career advancement opportunities within a global manufacturing organization

This is an excellent opportunity for an Electrical Controls Engineer who enjoys hands-on automation, maintenance leadership, and driving reliability improvements in a fast-paced manufacturing environment.

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