Bluco Operator

Position Summary

The Bluco Operator fabricates and assembles metal components using a Bluco modular fixturing table. This position interprets blueprints, determines the proper assembly sequence, positions and secures components, and performs tack and finish welding using GMAW/MIG and GTAW/TIG processes. The Bluco Operator inspects completed work to ensure assemblies meet customer specifications and Morton Industries’ safety, quality, and production standards.

• Review production schedules, expedite lists, work orders, blueprints, and process documentation to determine job requirements and priorities.
• Interpret blueprints, welding symbols, dimensions, and specifications to determine assembly methods and sequence of operations.
• Set up Bluco modular fixturing tables for small-lot and custom assembly work.
• Position, align, clamp, and secure components according to blueprint specifications.
• Verify component dimensions and condition before assembly using appropriate measuring and inspection equipment.
• Lay out reference lines, hole locations, and other required markings on work pieces.
• Tack and finish weld metal components using GMAW/MIG, GTAW/TIG, brazing, or other approved joining processes.
• Adjust and straighten components using approved heating, clamping, or restraining methods.
• Operate grinders and other hand and power tools required to prepare, assemble, and finish components.
• Inspect work throughout the fabrication process to confirm dimensional accuracy, weld quality, and conformance to specifications.
• Identify and communicate material, quality, equipment, or blueprint concerns to the appropriate team member or leader.
• Complete required production, quality, and material documentation accurately and on time.
• Route completed assemblies to the appropriate downstream operation or shipment area.
• Maintain a clean, organized, and safe work area.
• Follow all company safety requirements, work instructions, and quality procedures.
• Perform other duties as assigned.

• High school diploma or equivalent preferred.
• Welding education, certification, or related fabrication experience preferred.
• Experience with Bluco or other modular fixturing systems preferred; comparable layout-table experience may be considered.
• Working knowledge of GMAW/MIG welding required; GTAW/TIG experience preferred.
• Ability to read and interpret blueprints, welding symbols, work instructions, and dimensional specifications.
• Ability to use tape measures, squares, calipers, gauges, and other inspection equipment accurately.
• Basic math and layout skills, including working with fractions and decimals.
• Ability to safely operate welding equipment, grinders, and other hand and power tools.
• Ability to complete a welding or skills assessment when required.
• Ability to work independently while contributing to team production goals.
• Ability to communicate clearly and address quality or production concerns promptly.

• Follows established safety procedures and uses required personal protective equipment.
• Produces accurate work that meets blueprint, customer, and quality requirements.
• Inspects work and promptly reports defects, discrepancies, or unsafe conditions.

• Applies welding, fabrication, layout, and fixturing knowledge effectively.
• Identifies problems and works with others to develop practical solutions.
• Adjusts methods appropriately when working with different components and assembly requirements.

• Integrity in Action – Works honestly, follows established procedures, and accepts responsibility for results.
• Focused on Team Success – Communicates effectively, supports coworkers, and contributes to shared goals.
• Driven to Deliver –…