Inspection Engineer

FII USA, Inc., a Foxconn Technology Group Company, is seeking an Inspection Engineer to develop and optimize SMT inspection processes within the Manufacturing and Process Engineering Department. Once a part of the team, you will be responsible for supporting high-volume PCBA production by improving inspection accuracy, enhancing defect detection, and driving data-based process improvements in a fast-paced Smart Manufacturing environment.

The Inspection Engineer will program, validate, and troubleshoot advanced SMT inspection systems while collaborating with cross-functional teams to improve yield, quality, and manufacturing efficiency.

Job Responsibilities:

• Develop, optimize, and maintain SMT inspection processes utilizing SPI, AOI, AXI, and post-pack inspection systems
• Create, refine, and validate inspection programs to improve detection accuracy, reduce false calls, and enhance overall defect coverage
• Support SPI systems (e.g., Koh Young KY8030), AOI platforms (e.g., Koh Young Zenith series), AXI systems (e.g., Vitrox V810 XLT), and Pack AOI systems
• Collaborate with Design and Process Engineering teams to ensure PCB manufacturability and comprehensive inspection coverage
• Analyze inspection data, heatmaps, SPC trends, and defect patterns to identify root causes and implement corrective actions
• Perform troubleshooting of inspection equipment including vision systems, lighting, conveyor systems, communication interfaces, and software configurations
• Conduct system validation activities including GR&R studies, correlation analysis, and process capability evaluations
• Maintain inspection documentation, standard operating procedures, and defect classification criteria in accordance with IPC standards
• Support preventive maintenance, calibration activities, and equipment upgrades
• Work directly with equipment vendors for advanced technical support and system optimization
• Participate in continuous improvement initiatives focused on yield improvement, defect reduction, and cycle time optimization
• Assist in training technicians and operators on inspection standards and best practices
• Support new product introduction (NPI) activities by validating inspection readiness and program effectiveness
• Other duties as assigned

Qualifications:

• Bachelor’s degree in Mechanical, Electrical, Electronics, or Manufacturing Engineering required; advanced degree preferred
• 1+ years of hands-on experience with SMT inspection systems (SPI, AOI, AXI) required
• Experience with Koh Young, Vitrox, and/or iHolly inspection platforms strongly preferred
• Strong understanding of SMT processes including stencil printing, reflow soldering, and PCB assembly
• Knowledge of IPC-A-610 standards and electronic defect classification methods
• Experience with SPC, root-cause analysis, and structured problem-solving tools such as DMAIC, 5 Why, and Fishbone
• Strong analytical, communication, documentation, and cross-functional collaboration skills

Reasons you should work for us:

• Comprehensive benefits package including medical, dental, and vision insurance coverage.
• Basic life insurance and short-term disability coverage provided by employer.
• Supplemental life insurance and long-term disability coverage options available.
• 401K with employer contribution.
• Personal, Vacation, and Holiday paid time off for all full-time employees.
• Onsite Aurora Health & Wellness Center available for all employees.
• Employees are continuously encouraged to learn and grow their careers in smart manufacturing.

About FII USA, Inc., a Foxconn Technology Group Company:
FII USA, Inc, a Foxconn Technology Group Company, is a global leader in smart manufacturing and industrial internet services. With a strong presence in the digital economy, we offer a comprehensive range of solutions in cloud computing, industrial internet, smart home, 5G, and network communication equipment. Fueled by continuous innovation and a commitment to sustainable development, we have become a key player in the electronic manufacturing service industry and sit at the forefront of driving advanced industry development.

FII USA, Inc is an Equal Opportunity employer. All qualified applicants will receive consideration for employment, without regard to sex, race, color, religion, national origin, age, marital status, political affiliation, sexual orientation, gender identity, genetic information, disability or protected veteran status. We are committed to providing a workplace free of any discrimination or harassment.
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