Automation Engineer Job Mount Pleasant area,Wisconsin USA,Engineering

Automation Engineer

Department: L10 Automation

Employment Type: Full Time

Location: SMC

Reporting To: Matt Hoye

Description

FII USA, Inc
, a Foxconn Technology Group Company, is seeking an Automation Engineer to drive automation initiatives and enhance manufacturing efficiency within our PCBA facility. Once a part of the team, you will be responsible for a wide variety of tasks within the Engineering/Manufacturing department in a production environment and have the opportunity to display critical thinking skills to expand your career in Smart Manufacturing.

The Automation Engineer will design and implement automated systems, develop PLC and robotics solutions, and optimize manufacturing processes while collaborating with cross-functional teams to drive continuous improvement.

Responsibilities

Design and implement comprehensive automated production processes for SMT and PCBA manufacturing, including line balancing, material flow optimization, and cycle time reduction strategies
Develop, modify, and maintain complex PLC, HMI, and motion control programs using various platforms (Siemens, Allen-Bradley, Omron) to enhance equipment functionality and user interface
Engineer and integrate advanced robotic systems, multi-camera vision inspection systems, and precision motion controls for automated component placement and testing
Perform advanced troubleshooting of automation-related issues using data analytics and diagnostic tools to minimize downtime and optimize system performance
Implement and oversee lean manufacturing and Industry 4.0 initiatives, including IIoT sensor integration, real-time monitoring systems, and predictive analytics
Lead comprehensive root cause analysis and failure mode effects analysis, developing systematic approaches to prevent recurring issues
Design and implement robust preventive and predictive maintenance strategies using condition monitoring and machine learning algorithms
Develop and conduct technical training programs for staff on automation systems, safety protocols, and maintenance procedures
Create and maintain digital twin simulations for process optimization and virtual commissioning
Develop automated quality control systems incorporating AI-driven defect detection
Design and implement automated material handling systems including AGVs and conveyor systems
Create and maintain automation system documentation including SOPs, maintenance schedules, and validation protocols
Other duties as assigned

Qualifications

Bachelor's degree in Automation Engineering, Electrical Engineering, Mechatronics, or related field required
3-7 years of automation engineering experience in PCBA/SMT manufacturing strongly preferred
PLC programming certifications, robotics experience, machine vision systems expertise preferred
Must be able to lift up to 25 pounds and stand for extended periods while working with manufacturing equipment

Reasons you should work for us:

Comprehensive benefits package including medical, dental, and vision insurance coverage.
Basic life insurance and short-term disability coverage provided by employer.
Supplemental life insurance and long-term disability coverage options available.
401K with employer contribution.
Personal, Vacation, and Holiday paid time off for all full-time employees.
Onsite Aurora Health & Wellness Center available for all employees.
Employees are continuously encouraged to learn and grow their careers in smart manufacturing.

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